Patents by Inventor Faraz Ali

Faraz Ali has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11091959
    Abstract: A downhole oscillation tool includes a Moineau-type positive displacement pulse motor and a valve assembly for use in a drill string. The pulse motor includes a rotor configured to nutate within the bore of a stator. The rotor has at least two helical lobes that extend the length of the rotor, and the stator bore defines at least three helical lobes that extend the length of the stator. The valve assembly includes a first valve plate connected to the bottom end of the rotor and abuts the second valve plate to form a sliding seal. The second valve plate is fixedly coupled to the stator and remains stationary. First valve ports extend axially through the first valve plate, and second valve ports extend axially through the second valve plate. The first valve ports and second valve ports intermittently overlap as the first valve plate slides across the second valve plate to create pulses in the drilling fluid which is pumped through the tool to power the motor and valve assembly.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: August 17, 2021
    Assignee: REME TECHNOLOGIES, LLC
    Inventors: Joshua Alan Sicilian, Faraz Ali, Avinash Cuddapah
  • Publication number: 20200123856
    Abstract: A downhole oscillation tool includes a Moineau-type positive displacement pulse motor and a valve assembly for use in a drill string. The pulse motor includes a rotor configured to nutate within the bore of a stator. The rotor has at least two helical lobes that extend the length of the rotor, and the stator bore defines at least three helical lobes that extend the length of the stator. The valve assembly includes a first valve plate connected to the bottom end of the rotor and abuts the second valve plate to form a sliding seal. The second valve plate is fixedly coupled to the stator and remains stationary. First valve ports extend axially through the first valve plate, and second valve ports extend axially through the second valve plate. The first valve ports and second valve ports intermittently overlap as the first valve plate slides across the second valve plate to create pulses in the drilling fluid which is pumped through the tool to power the motor and valve assembly.
    Type: Application
    Filed: December 18, 2019
    Publication date: April 23, 2020
    Inventors: Joshua Alan Sicilian, Faraz Ali, Avinash Cuddapah
  • Patent number: 10612381
    Abstract: A progressive cavity positive displacement motor having a solid metal stator and a rotor having an elastomeric seal layer on its outer surface, as well as a method of manufacturing the motor. The elastomeric seal layer on the rotor can be formed by extruding the uncured elastomer, applying the extrusion to the metal rotor core and machining the cured elastomer to produce a uniform thickness seal layer. The elastomer can be made from a high molecular weight elastomer compound. Graphene additives can further enhance the performance characteristics of the elastomer.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: April 7, 2020
    Assignee: Reme Technologies, LLC
    Inventors: Joshua Alan Sicilian, Faraz Ali
  • Patent number: 10590709
    Abstract: A downhole oscillation tool includes a Moineau-type positive displacement pulse motor and a valve assembly for use in a drill string. The pulse motor includes a rotor configured to nutate within the bore of a stator. The rotor has at least two helical lobes that extend the length of the rotor, and the stator bore defines at least three helical lobes that extend the length of the stator. The valve assembly includes a first valve plate connected to the bottom end of the rotor and abuts the second valve plate to form a sliding seal. The second valve plate is fixedly coupled to the stator and remains stationary. First valve ports extend axially through the first valve plate, and second valve ports extend axially through the second valve plate. The first valve ports and second valve ports intermittently overlap as the first valve plate slides across the second valve plate to create pulses in the drilling fluid which is pumped through the tool to power the motor and valve assembly.
    Type: Grant
    Filed: July 18, 2017
    Date of Patent: March 17, 2020
    Assignee: Reme Technologies LLC
    Inventors: Joshua Alan Sicilian, Faraz Ali, Avinash Cuddapah
  • Publication number: 20190024459
    Abstract: A downhole oscillation tool includes a Moineau-type positive displacement pulse motor and a valve assembly for use in a drill string. The pulse motor includes a rotor configured to nutate within the bore of a stator. The rotor has at least two helical lobes that extend the length of the rotor, and the stator bore defines at least three helical lobes that extend the length of the stator. The valve assembly includes a first valve plate connected to the bottom end of the rotor and abuts the second valve plate to form a sliding seal. The second valve plate is fixedly coupled to the stator and remains stationary. First valve ports extend axially through the first valve plate, and second valve ports extend axially through the second valve plate. The first valve ports and second valve ports intermittently overlap as the first valve plate slides across the second valve plate to create pulses in the drilling fluid which is pumped through the tool to power the motor and valve assembly.
    Type: Application
    Filed: July 18, 2017
    Publication date: January 24, 2019
    Inventors: Joshua Alan Sicilian, Faraz Ali, Avinash Cuddapah
  • Publication number: 20180347361
    Abstract: A progressive cavity positive displacement motor having a solid metal stator and a rotor having an elastomeric seal layer on its outer surface, as well as a method of manufacturing the motor. The elastomeric seal layer on the rotor can be formed by extruding the uncured elastomer, applying the extrusion to the metal rotor core and machining the cured elastomer to produce a uniform thickness seal layer. The elastomer can be made from a high molecular weight elastomer compound. Graphene additives can further enhance the performance characteristics of the elastomer.
    Type: Application
    Filed: May 30, 2017
    Publication date: December 6, 2018
    Applicant: REME TECHNOLOGIES, LLC
    Inventors: Joshua Alan Sicilian, Faraz Ali
  • Publication number: 20170089154
    Abstract: A modified filter screen for use in a downhole drilling operation is disclosed. The filter screen is able to be installed at the surface of a well, and is pin-loaded for easy access and maintenance. The modified filter screen may be retained within a section of pipe below the top drive above the rig floor by allowing dowel pins on the section of pipe to engage with latch slots on the filter screen. The modified filter screen may also be retained by engaging a threaded connector on the filter screen with a threaded connector on the interior of the section of pipe or by utilizing pins and/or retaining rings.
    Type: Application
    Filed: April 7, 2016
    Publication date: March 30, 2017
    Applicant: Reme, L.L.C.
    Inventors: William Jay Cantrell, Faraz Ali
  • Patent number: 9598919
    Abstract: A modified filter screen for use in a downhole drilling operation is disclosed. The filter screen is able to be installed at the surface of a well, and is pin-loaded for easy access and maintenance. The modified filter screen may be retained within a section of pipe below the top drive above the rig floor by allowing dowel pins on the section of pipe to engage with latch slots on the filter screen. The modified filter screen may also be retained by engaging a threaded connector on the filter screen with a threaded connector on the interior of the section of pipe or by utilizing pins and/or retaining rings.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: March 21, 2017
    Assignee: REME, L.L.C.
    Inventors: William Jay Cantrell, Faraz Ali