Abstract: The present invention provides an apparatus for improving the fuel economy of a vehicle. The apparatus includes a transmission having a transmission sump that contains transmission fluid, and a heat exchanger disposed within said sump and at least partially submerged in the transmission fluid. The apparatus also includes an engine having a plurality of engine coolant channels. An engine pump is operatively connected to the engine. The engine pump is configured to transfer engine coolant through the plurality of engine coolant channels and then through the heat exchanger. Heat from the engine coolant is transferred to the transmission fluid when the engine coolant passes through the heat exchanger. The heat transferred to the transmission fluid decreases transmission fluid viscosity such that transmission spin losses are reduced and fuel economy is improved. A corresponding method for improving the fuel economy of a vehicle is also provided.

Abstract: A SOWC for use with a vehicle transmission is provided. The clutch includes outer and inner elements, also referred to as races, with the latter oriented concentrically within the former about an axis of rotation. A selection mechanism, which may be annular plates operatively connected with the side of the races and with one another, is selectively rotatable with respect to the inner and outer elements between different positions. Pivotable rocker elements are positioned between the races and are movable along cammed slots of the annular plates when the annular plates are rotated to establish a forward, a reverse, and a neutral operating mode corresponding with the different positions of the annular plates. In some embodiments, in the neutral operating mode, none of the rocker elements are in contact with the inner race.

Abstract: A selectable one-way clutch assembly (SOWC) includes a first race, a second race, a plurality of rockers, and a selector ring. The first race and the second race each surround the first axis. Each of the rockers selectively hold torque in a rotational direction to establish a clutch operating mode. The selector ring defines a plurality of windows and is configured to rotates about the first axis to align at least one of the windows to establish one of the plurality of different clutch operating modes. The SOWC is engaged by rotating the selector ring about the first axis to align at least one of windows in a predetermined manner. Alignment allows at least one of the rockers to engage the second race in a radial direction to hold torque in at least one rotational direction.

Abstract: A normally-engaged clutch is provided having a friction-element with a first side and an opposing second side, a first plate configured for pressing against the friction-element on the first side, and a second plate configured for pressing against the friction-element on the second side. The clutch also includes a biasing device configured to apply a first force to the second plate for pressing the second plate against the friction-element to engage the clutch. Additionally, the clutch includes an apply piston for applying a second force to the first plate, and a release piston for applying a third force to the second plate. The clutch is disengaged when the second plate is pushed away from the friction-element by the third force in the absence of the second force, and is engaged when the first plate is pressed against the friction-element by the second force.

Abstract: A multi-speed transmission for a vehicle is provided with a selectable one-way braking clutch (SOWBC). The transmission has an input member connected for common rotation with one of the members of four planetary gear sets and an output member connected for common rotation with another of the members of the planetary gear sets. Four interconnecting members connect different members of the planetary gear sets for common rotation. A first brake is selectively engagable to ground the first member of the first planetary gear set to the stationary member. A first, a second, and a third rotating clutch are each selectively engagable to connect a different respective pair of the members of the planetary gear sets for common rotation. A selectable one-way braking clutch is configured to brake in one rotational direction and is selectively reversible to brake in an opposite rotational direction, and freewheels in some speed ratios.

Abstract: A vehicle has a motor and axles which are selectively rotatable by the motor, a reduction gear set, a differential transferring torque from the motor to the axles, and selectable one-way clutch (SOWC) assemblies. The SOWC assemblies are connected to a different one of the axles, and are engaged to transfer torque to the drive axles whenever the motor is energized. The SOWC assemblies are disengaged when the motor is de-energized to prevent rotation of the rotor and various elements of the reduction gear set and differential. A method minimizes parasitic spin losses in an electric rear drive motor (eRDM) system. The method includes engaging a pair of SOWC assemblies when the motor is on to transfer torque from the motor to the axles, and disengaging the SOWC assemblies when the motor is off to prevent rotation of a rotor and of elements of the reduction gear set and differential.

Abstract: Transmission fluid is heated through a heat exchanger effective to transfer heat between transmission fluid of a transmission assembly and an exhaust gas feed stream of an engine.

Abstract: A method for adjusting the slip of a torque converter for a plurality of selected engine speeds, transmission gears and engine torque. A sensor is used to determine vibrations transmitted through the torque converter to the driveline of the vehicle. The sensor signal is sent to a controller where it is converted to the frequency domain. If the amplitude of the frequency signal exceeds a threshold, then the algorithm increases/decreases the converter slip until the driveline vibrations equal a threshold.

Abstract: A selectable one-way clutch (SOWC) assembly uses hydraulic-actuation to select operating modes within a rotating housing. Two races of the SOWC assembly can rotate at disparate speeds, i.e., one race is not grounded prior to actuation. The SOWC assembly has a pair of races keyed to different housings and hubs. The housing and hub can be attached to different elements of a gear train, for example, which can be rotating during the various gear states. A hydraulic actuator or multiple actuators can be keyed to the housing, with axial motion of the actuator or actuators selecting a state or operating mode of the SOWC assembly. The actuator has axially-extending tabs that engage radially-extending fingers of the selector plate, thus rotating the selector plate in different directions when applied or released. Multiple actuators can be used in conjunction with multiple selector plates to provide additional SOWC operating modes.

Abstract: A method for controlling torque converter slip includes operating the torque converter in a controlled slip mode, monitoring slip in the torque converter, statistically analyzing the monitored slip to determine a likely condition of the torque converter, and utilizing the likely condition of the torque converter to control the torque converter slip.

Abstract: A method for responding to a rapid change in engine torque includes monitoring a change in engine torque and determining a rapid change in engine torque when the change in engine torque exceeds a threshold change in engine torque. Subsequent to determining a rapid change in engine torque, an increase in the torque converter slip is provided by reducing the torque converter clutch pressure command by a selected value and thereafter the feedback control is deactivated for a predetermined duration. Subsequent to the predetermined duration, the feedback control is reactivated to decrease the torque converter slip toward a desired torque converter slip value.

Abstract: A cooling system is provided for automatic transmission torque converter assemblies having a housing shell and flex plate. The cooling system includes a housing cover having opposing exterior and interior surfaces that define a wall portion and a preferably circular base portion. The base portion is configured to attach to the flex plate, preferably by one or more stud members, to be rotated thereby. The wall portion extends from a periphery of the base portion and is configured to attach to the housing shell. The cooling system also includes a plurality of vane members positioned along the outer periphery of the base portion. The vane members are configured to increase convective dissipation of heat from the torque converter assembly to surrounding ambient air by increasing the heat transfer coefficient and surface area. Optimally, the vanes have a turbine fin configuration, but may alternatively have curved fin or a straight-fin configuration.

Abstract: An electro-mechanical transmission includes a plurality of transmission components and at least one synchronizer configured to selectively engage and disengage at least two of the transmission components to effect operation in a speed range in the transmission. The synchronizer further includes a plurality of input components associated with one of the transmission components and a plurality of output components including a clutching mechanism configured to engage to at least one of the input components when the synchronizer is activated and disengage from the input component when the synchronizer is deactivated.

Abstract: A system and method for setting the slip of a torque converter for a plurality of selected engine speeds and transmission gears. The method includes populating a table off-line, typically using a dynamometer, with torque converter slips for a plurality of selected engine speeds and transmission gears. A speed sensor is used to measure vibrations transmitted through the torque converter to the driveline of the vehicle. The sensor signal is sent to an analyzing system where it is converted to the frequency domain. A separate minimum slip value for each selected engine speed and transmission gear is stored in a table so that during vehicle operation, a controller will instruct the torque converter clutch to set the desired converter slip for the current engine speed and transmission gear provided for a particular throttle position and/or engine torque.

Abstract: A powertrain includes an engine, a transmission, and a torque converter located between the engine and the transmission. Subsequent to a rapid increase in engine torque commands, torque converter slip is controlled by monitoring a measured torque converter slip after the rapid increase in engine torque commands, determining a maximum measured torque converter slip value resulting from the rapid increase in engine torque commands based upon the measured torque converter slip, determining a target value to which to reduce the torque converter slip, determining a recovery profile to reduce the torque converter slip from the maximum measured torque converter slip to the target value, and utilizing the recovery profile to controllably reduce the torque controller slip. Determining the recovery profile includes commanding reducing slip through the profile at commanded torque converter slip values selected to prevent the torque converter slip from reaching zero.

Abstract: A vehicle includes a rear-wheel drive (RWD) automatic transmission having a stationary member, a two-mode selectable one-way clutch (SOWC), pressurized fluid, and a valve body assembly (VBA). The VBA has a piston, a return spring, and an actuator linkage in contact with the piston and a shift lever of the SOWC. Fluid moves the piston and linkage in one direction to lock the SOWC and enable a reverse mode having no spin losses, and the spring moves the piston and linkage in another direction to unlock the SOWC in a forward mode. A method reduces spin losses by admitting fluid into the VBA to move the piston in one direction to thereby rotate the shift lever of the SOWC to one angular position to lock a driving member of the transmission to the stationary member during reverse, engine braking first gear, and manual low speeds.

Abstract: A torque transmitting device includes a plurality of clutch plates, a ramp member that is selectively rotatable about an axis and that defines a ramp surface, a worm gear that is operatively connected to the ramp member for rotation therewith about the axis, and a roller element contacting the ramp surface.

Abstract: An automatic variable transmission with normally engaged disc clutches includes a main transmission pump connected to the transmission and at least one clutch located within the transmission. The clutch is in an engaged position when the main transmission pump is not operating. The clutch assembly includes a piston moveable between an engaged position and a disengaged position and at least one spring is operably connected to the piston. The piston is operable to move the at least one spring between the engaged position and a disengaged position. A plurality of clutch plates may transfer torque when the at least one spring is in the engaged position.

Abstract: An actuator shifts a selectable one-way clutch (SOWC) between a plurality of operating modes. A first spring has a preload compression that is equivalent to a first start pressure. A second spring, disposed adjacent to the first spring, has a preload compression that is equivalent to a second start pressure. A plunger movably contacts the first spring and a slide plate movably extends from the plunger. The slide plate engages the SOWC such that the SOWC shifts between the operating modes in response to movement of the slide plate. The first spring is compressible from beyond the preload compression to a first stop position as the pressure is increased from the first start pressure to a first stop pressure. The second spring is compressible from beyond the respective preload compression to a second stop position as the pressure is increased from the second start pressure to a second stop pressure.

Abstract: A hybrid transmission device for a hybrid powertrain system having an integrated torque machine to transfer power among an input member, the torque machine and an output member in one of a plurality of fixed gear and continuously variable states is operative in a plurality of fixed gear states, a continuously variable state, and a torque machine state.