Patents by Inventor Federico Menta

Federico Menta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10012773
    Abstract: Provided is a method of preparing a transparent, non-elastomeric optical article including (1) combining to form a reaction mixture free of urethanation catalysts (a) a polyisocyanate component; and (b) an active hydrogen component of polyol and/or polythiol, and at least one compound containing both amine and hydroxyl functional groups; (2) allowing the polyisocyanate component to react with amine functional groups in the active hydrogen component to form an intermediate product including a polyurea prepolymer having hydroxyl functional groups in admixture with the polyol and/or polythiol and, optionally, the compound containing both amine and hydroxyl functional groups; (3) mixing the intermediate product with additional polyisocyanates and optionally a urethanation catalyst to form a second reaction mixture; (4) introducing the second reaction mixture to a mold to form a thermoset polymerizate; and (5) releasing the polymerizate from the mold.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: July 3, 2018
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew J. Kryger, Federico Menta
  • Patent number: 9891349
    Abstract: Provided is a transparent, non-elastomeric optical article prepared by (1) combining to form a reaction mixture (a) a polyisocyanate component; and (b) an active hydrogen component including (b1) a first component free of amino groups including at least one first polyol; and (b2) a second component containing (i) a second polyol and/or a polythiol and (ii) a compound containing both amine and hydroxyl functional groups; (2) introducing the reaction mixture to a mold at a temperature and for a time sufficient to form a thermoset polymerizate; and (3) releasing the polymerizate from the mold to yield a transparent, non-elastomeric optical article. Also provided is a method for preparing a transparent optical film. Optical films and articles prepared by the methods also are provided.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: February 13, 2018
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew J. Kryger, Federico Menta
  • Publication number: 20170235022
    Abstract: Provided is a transparent, non-elastomeric optical article prepared by (1) combining to form a reaction mixture (a) a polyisocyanate component; and (b) an active hydrogen component including (b1) a first component free of amino groups including at least one first polyol; and (b2) a second component containing (i) a second polyol and/or a polythiol and (ii) a compound containing both amine and hydroxyl functional groups; (2) introducing the reaction mixture to a mold at a temperature and for a time sufficient to form a thermoset polymerizate; and (3) releasing the polymerizate from the mold to yield a transparent, non-elastomeric optical article. Also provided is a method for preparing a transparent optical film. Optical films and articles prepared by the methods also are provided.
    Type: Application
    Filed: February 10, 2017
    Publication date: August 17, 2017
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew J. Kryger, Federico Menta
  • Publication number: 20170153359
    Abstract: Provided is a method of preparing a transparent, non-elastomeric optical article including (1) combining to form a reaction mixture free of urethanation catalysts (a) a polyisocyanate component; and (b) an active hydrogen component of polyol and/or polythiol, and at least one compound containing both amine and hydroxyl functional groups; (2) allowing the polyisocyanate component to react with amine functional groups in the active hydrogen component to form an intermediate product including a polyurea prepolymer having hydroxyl functional groups in admixture with the polyol and/or polythiol and, optionally, the compound containing both amine and hydroxyl functional groups; (3) mixing the intermediate product with additional polyisocyanates and optionally a urethanation catalyst to form a second reaction mixture; (4) introducing the second reaction mixture to a mold to form a thermoset polymerizate; and (5) releasing the polymerizate from the mold.
    Type: Application
    Filed: February 10, 2017
    Publication date: June 1, 2017
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew J. Kryger, Federico Menta
  • Patent number: 9610741
    Abstract: The present invention provides a method for preparing a customized polymeric article including: providing two mold half-sections, each half-section having an outer surface and an inner surface; assembling the two mold half-sections to form a mold assembly such that the inner surfaces define a cavity there between; applying one or more magnetic fluids to the inner surface of a mold half-section; inserting a fluid polymeric material into the cavity; controllably applying a magnetic field to the magnetic fluids to form a customized reversible surface in accordance with a predetermined specific surface topography; subjecting the mold assembly to conditions sufficient to effect polymerization or hardening of the fluid polymeric material; and separating the two mold half-sections. Articles prepared by the method also are provided.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: April 4, 2017
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Charles R. Hickenboth, Matthew J. Kryger, Federico Menta, Keith M. Cross, David L. Lusher, II
  • Patent number: 9568643
    Abstract: A composition for the preparation of a transparent, non-elastomeric optical article is provided, the composition including: (1) a polyisocyanate component containing one or more different polyisocyanates; and (2) a component that is reactive with isocyanates, including: (a) optionally at least one polyol having a number average molecular weight greater than 500; (b) (i) at least one polyol and/or polythiol and (ii) at least one compound containing both amine and hydroxyl functional groups, wherein the compound (ii) has a number average molecular weight less than 500; and optionally (3) a urethanation catalyst. Multi-step and one-pot methods of preparing a cured, non-elastomeric polyurethane-containing optical article are also provided.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: February 14, 2017
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew John Kryger, Federico Menta
  • Publication number: 20150165702
    Abstract: The present invention provides a method for preparing a customized polymeric article including: providing two mold half-sections, each half-section having an outer surface and an inner surface; assembling the two mold half-sections to form a mold assembly such that the inner surfaces define a cavity there between; applying one or more magnetic fluids to the inner surface of a mold half-section; inserting a fluid polymeric material into the cavity; controllably applying a magnetic field to the magnetic fluids to form a customized reversible surface in accordance with a predetermined specific surface topography; subjecting the mold assembly to conditions sufficient to effect polymerization or hardening of the fluid polymeric material; and separating the two mold half-sections. Articles prepared by the method also are provided.
    Type: Application
    Filed: December 16, 2014
    Publication date: June 18, 2015
    Inventors: Charles R. Hickenboth, Matthew J. Kryger, Federico Menta, Keith M. Cross, David L. Lusher, II
  • Patent number: 9051426
    Abstract: Provided is a polymerizable composition of (a) a monomer composition including ethylenically unsaturated monomer having a ?-epithiopropyl functional group; (b) optionally, a compound having two or more ?-epithiopropyl functional groups but no polymerizable ethylenically unsaturated groups; (c) an isourea functional polymerization initiator; and (d) a catalyst for reaction between the ?-epithiopropyl functional groups. Also provided is a method of reducing the yellowness index of a sulfur-containing polymerizate prepared by addition polymerization, the method including reacting in the presence of an isourea functional polymerization initiator and a catalyst for reaction between ?-epithiopropyl functional groups, a polymerizable composition of: (a) a monomer composition including ethylenically unsaturated monomer having a ?-epithiopropyl functional group; and, optionally, (b) a compound having two or more ?-epithiopropyl functional groups but no polymerizable ethylenically unsaturated groups.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: June 9, 2015
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Charles R. Hickenboth, Federico Menta, Nina V. Bojkova
  • Patent number: 8894205
    Abstract: A polarized optical element comprising: an optical part made of polyurethane-based optical material; and a polarizing film integrally bonded to the optical part, wherein the polyurethane-based optical material comprises the reaction product of a liquid-phase material comprising: a) a liquid polyisocyanate or polyisocyanate prepolymer having a content of —NCO functional groups comprised between 5 and 50% by weight and an average functionality of 2 to 3, b) an isocyanate-reactive component comprising at least one organic compound containing at least two aromatic amine groups, and c) at least one organometallic catalyst.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: November 25, 2014
    Assignee: Intercast Europe S.p.A.
    Inventors: Paolo Baiocchi, Federico Menta, Matteo Lagasi
  • Publication number: 20140171612
    Abstract: A composition for the preparation of a transparent, non-elastomeric optical article is provided, the composition including: (1) a polyisocyanate component containing one or more different polyisocyanates; and (2) a component that is reactive with isocyanates, including: (a) optionally at least one polyol having a number average molecular weight greater than 500; (b) (i) at least one polyol and/or polythiol and (ii) at least one compound containing both amine and hydroxyl functional groups, wherein the compound (ii) has a number average molecular weight less than 500; and optionally (3) a urethanation catalyst. Multi-step and one-pot methods of preparing a cured, non-elastomeric polyurethane-containing optical article are also provided.
    Type: Application
    Filed: December 10, 2013
    Publication date: June 19, 2014
    Inventors: Nina Vassileva Bojkova, Marvin Jerome Graham, Matthew John Kryger, Federico Menta
  • Publication number: 20130225777
    Abstract: Provided is a polymerizable composition of (a) a monomer composition including ethylenically unsaturated monomer having a ?-epithiopropyl functional group; (b) optionally, a compound having two or more ?-epithiopropyl functional groups but no polymerizable ethylenically unsaturated groups; (c) an isourea functional polymerization initiator; and (d) a catalyst for reaction between the ?-epithiopropyl functional groups. Also provided is a method of reducing the yellowness index of a sulfur-containing polymerizate prepared by addition polymerization, the method including reacting in the presence of an isourea functional polymerization initiator and a catalyst for reaction between ?-epithiopropyl functional groups, a polymerizable composition of: (a) a monomer composition including ethylenically unsaturated monomer having a ?-epithiopropyl functional group; and, optionally, (b) a compound having two or more ?-epithiopropyl functional groups but no polymerizable ethylenically unsaturated groups.
    Type: Application
    Filed: April 17, 2013
    Publication date: August 29, 2013
    Inventors: Charles R. Hickenboth, Federico Menta, Nina V. Bojkova
  • Publication number: 20100277688
    Abstract: A polarized optical element comprising: an optical part made of polyurethane-based optical material; and a polarizing film integrally bonded to the optical part, wherein the polyurethane-based optical material comprises the reaction product of a liquid-phase material comprising: a) a liquid polyisocyanate or polyisocyanate prepolymer having a content of —NCO functional groups comprised between 5 and 50% by weight and an average functionality of 2 to 3, b) an isocyanate-reactive component comprising at least one organic compound containing at least two aromatic amine groups, and c) at least one organometallic catalyst.
    Type: Application
    Filed: July 16, 2010
    Publication date: November 4, 2010
    Applicant: INTERCAST EUROPE SRI
    Inventors: Paolo Baiocchi, Federico Menta, Matteo Lagasi
  • Patent number: 7771782
    Abstract: A method of manufacturing a polarized optical element comprises the steps of: providing a polarizing film comprising free hydroxyl groups; placing the polarizing film within a mold cavity: admitting into the mold cavity a liquid-phase polyurethane-based optical material containing —NCO functional groups reactive with said hydroxyl groups and comprising the following components: A) a liquid polyisocyanate or polyisocyanate prepolymer having a content of —NCO functional groups comprised between 5 and 50% by weight and an average functionality of 2 to 3, B) an isocyanate-reactive component comprising at least one organic compound containing at least two aromatic amine groups, and C) at least one organometallic catalyst; curing the liquid-phase polyurethane-based optical material to form a polarized optical element.
    Type: Grant
    Filed: July 25, 2006
    Date of Patent: August 10, 2010
    Assignee: Intercast Europe, srl
    Inventors: Paolo Baiocchi, Federico Menta, Matteo Lagasi
  • Publication number: 20100141890
    Abstract: A method is described for manufacturing an optical element (13) made of thermosetting plastic material comprising the steps of: a) positioning in a mould a first self-supporting layer (6) made of partially cross-linked thermosetting plastic material including reactive functional groups; b) forming, on at least one surface of the self-supporting layer (6), a second layer (12) including: i) a polymerisable material in liquid phase including: prepolymers and/or monomers including reactive functional groups capable of chemically reacting with the reactive functional groups of the self-supporting layer made of partially cross-linked thermosetting plastic material, a reactive component including functional groups capable of chemically reacting with the reactive functional groups of the prepolymers and/or of the monomers and optionally with the reactive functional groups of the self-supporting layer (6) made of partially cross-linked thermosetting plastic material; ii) at least one element adapted to modify the spec
    Type: Application
    Filed: May 5, 2008
    Publication date: June 10, 2010
    Inventors: Federico Menta, Matteo Lagasi, Graziano Marusi
  • Patent number: 7633681
    Abstract: A multi-layer thin film is provided preferably for use with photochromic lenses, wherein the thin film comprises a plurality of layers, preferably including dielectric layers, selected and arranged so as to reflect less than about 6 percent of the UVA rays in a range of about 315 to 400 nm, more preferably about 350 to 380 nm. The thin film preferably has an activation value greater than 25%.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: December 15, 2009
    Assignee: Intercast USA, Inc.
    Inventors: Graziano Marusi, Federico Menta, Paolo Baiocchi
  • Patent number: 7506976
    Abstract: A polarized optical element is disclosed comprising an upper portion and a lower portion defined at opposite parts with respect to a median line passing through the geometric center of the optical element, wherein: a) in the upper portion and at a distance of at least 10 mm from the median line the factor of luminous transmittance is between 3% and 20%; b) in the lower portion and at a distance of at least 10 mm from the median line the factor of luminous transmittance is between 15% and 65%; c) the ratio of the luminous transmittance measured in the lower portion at a distance of at least 10 mm below the median line and the luminous transmittance measured in the upper portion at a distance of at least 10 mm above the median line is not lower than 1.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: March 24, 2009
    Assignee: Intercast Europe S.P.L.
    Inventors: Paolo Baiocchi, Graziano Marusi, Federico Menta
  • Publication number: 20070024973
    Abstract: A method of manufacturing a polarized optical element comprises the steps of: providing a polarizing film comprising free hydroxyl groups; placing the polarizing film within a mold cavity: admitting into the mold cavity a liquid-phase polyurethane-based optical material containing —NCO functional groups reactive with said hydroxyl groups and comprising the following components: A) a liquid polyisocyanate or polyisocyanate prepolymer having a content of —NCO functional groups comprised between 5 and 50% by weight and an average functionality of 2 to 3, B) an isocyanate-reactive component comprising at least one organic compound containing at least two aromatic amine groups, and C) at least one organometallic catalyst; curing the liquid-phase polyurethane-based optical material to form a polarized optical element.
    Type: Application
    Filed: July 25, 2006
    Publication date: February 1, 2007
    Inventors: Paolo Baiocchi, Federico Menta, Matteo Lagasi
  • Publication number: 20070008485
    Abstract: A polarized optical element is disclosed comprising an upper portion and a lower portion defined at opposite parts with respect to a median line passing through the geometric center of the optical element, wherein: a) in the upper portion and at a distance of at least 10 mm from the median line the factor of luminous transmittance is between 3% and 20%; b) in the lower portion and at a distance of at least 10 mm from the median line the factor of luminous transmittance is between 15% and 65%; c) the ratio of the luminous transmittance measured in the lower portion at a distance of at least 10 mm below the median line and the luminous transmittance measured in the upper portion at a distance of at least 10 mm above the median line is not lower than 1.
    Type: Application
    Filed: June 8, 2006
    Publication date: January 11, 2007
    Inventors: Paolo Baiocchi, Graziano Marusi, Federico Menta
  • Patent number: 7035010
    Abstract: A lens including a polarizing film within a polyurethanic material which comprises a photochromic dye therein.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: April 25, 2006
    Assignee: Intercast Europe, S.P.A.
    Inventors: Giuseppe Iori, Matteo Lagasi, Federico Menta, Gian Giuseppe Giani
  • Patent number: 7014315
    Abstract: An optical element is disclosed comprising at least one transparent eye-protecting portion comprising a plastic material, preferably having a hardness within a range of about 40 Shore A to about 77 Shore D, as measured according to ASTM Standard D2240, and an elongation at break within a range of about 200% to about 700%, as measured according to ASTM Standard D638.
    Type: Grant
    Filed: April 8, 2004
    Date of Patent: March 21, 2006
    Assignee: Intercast USA, Inc.
    Inventors: Giuseppe Iori, Federico Menta, Paolo Baiocchi