Abstract: User-customizable range extension techniques for battery electric vehicles (BEVs) include receiving, by a controller and from a user interface, a first user input from a user indicating a range extension level for operation of the BEV, the range extension level indicating a reduced operation of the BEV relative to a normal operation of the BEV to increase the range of the BEV, receiving, by the controller and from the user interface, a second user input from the user indicating an allocation of the range extension level between a plurality of different systems of the BEV, and controlling, by the controller, the BEV including its plurality of different systems based on the range extension level and the indicated allocation thereof to increase a range of the BEV as specified by the user.

Abstract: A vehicle mode triggered control system for a vehicle includes a hybrid control processor (HCP) configured to detect a current operating mode of the vehicle, determine a set of inactive sub-systems of a set of sub-systems of the vehicle that are not configured to operate during the current operating mode of the vehicle, wherein each of the set of sub-systems is configured to for limited mode-based operation and not during a full operating period of the vehicle, and execute application software including a plurality of application functions by executing a first set of application functions of the plurality of application functions at a first rate and executing a second set of application functions of the plurality of application functions at a slower second rate, wherein the second set of application functions are limited to one or more of the set of inactive sub-systems.

Abstract: Control systems and methods for an electrified powertrain of an electrified vehicle include performing, by a main control system, a sequence of first processes based on an initial input including a set of signals indicative of at least one of a driver torque request and expected vehicle behavior and other intermediary inputs to generate a sequence of first outputs and performing, by a secondary monitoring system distinct from the main control system, a sequence of second processes based on the initial input and other intermediary inputs to generate a sequence of second outputs. The secondary monitoring system then attempts to rationalize each first output relative to its respective second output. Based on the rationalization, one of these outputs is used as an intermediary output in the sequence until a rationalized final output is obtained and used to generate control commands for torque actuators of the electrified powertrain.

Abstract: A control and calibration or testing system for an electrified powertrain of an electrified vehicle includes a set of torque actuators of the electrified powertrain, the set of torque actuators comprising at least one electric motor and an internal combustion engine, and an external calibration or testing system for a controller of the electrified vehicle, the external calibration or testing system being configured to embed a six-dimensional (6D) system constraints library (SYCOL) function, wherein the embedded 6D SYCOL function is configured to simultaneously optimize up to six torque variables of the electrified powertrain and, based on a set of vehicle operating parameters, utilize the embedded 6D SYCOL function for online optimization of the up to six torque variables of the electrified powertrain for a corresponding function of the electrified vehicle controller and control of the set of torque actuators accordingly to improve vehicle performance and efficiency.

Abstract: Charging session optimization systems and methods for an electrified vehicle involve determining a target roadside charging station intended to be used for a future charging session to recharge a high voltage battery system of the electrified vehicle, receiving a set of real-time charging information including at least a temperature and a state of charge (SOC) of the high voltage battery system, and thermally preconditioning the high voltage battery system during a period up until the future charging session begins based on at least the temperature and the SOC of the high voltage battery system, wherein the thermal preconditioning of the high voltage battery system is performed such that its future temperature and future SOC at an end of the period when the future charging session begins are each within predetermined ranges associated with an optimal rate of recharging.

Abstract: Control systems and methods for an electrified powertrain of an electrified vehicle include performing, by a main control system, a sequence of first processes based on an initial input including a set of signals indicative of at least one of a driver torque request and expected vehicle behavior and other intermediary inputs to generate a sequence of first outputs and performing, by a secondary monitoring system distinct from the main control system, a sequence of second processes based on the initial input and other intermediary inputs to generate a sequence of second outputs. The secondary monitoring system then attempts to rationalize each first output relative to its respective second output. Based on the rationalization, one of these outputs is used as an intermediary output in the sequence until a rationalized final output is obtained and used to generate control commands for torque actuators of the electrified powertrain.

Abstract: A control system and diagnostic method for a hybrid vehicle having a hybrid powertrain each utilize a controller comprising (i) a hybrid control processor (HCP) and (ii) a motor control processor (MCP), a monitoring circuit that is distinct from the controller and is configured to monitor operation of the HCP and the MCP, and a gate drive circuit that is distinct from the controller and the monitoring circuit and is configured to enable/disable torque output by the hybrid powertrain based on first, second, and third independent shutoff signals. A diagnostic method performs a shutoff line integrity verification routine by performing six steps corresponding to different combinations of shutoff signals in a predetermined test sequence. These shutoff signals are provided to three independent shutoff lines, which are connected between (i) the gate drive circuit and (ii) the HCP, the MCP, and the monitoring circuit, respectively.

Abstract: A control system for an electrified vehicle having low and high voltage battery systems includes a set of vehicle modules that collectively draw an ignition-off draw (IOD) current from the low voltage battery system while the vehicle is off, a set of sensors configured to measure a set of parameters of at least one of the low and high voltage battery systems, and a controller configured to: estimate the IOD current, receive the set of measured parameters from the set of sensors, based on the set of measured parameters and the estimated IOD current, set a wakeup time indicative of a future time at which the low voltage battery system will require recharging, and based on the wakeup time, temporarily wakeup the vehicle such that recharging of the low voltage battery system using the high voltage battery system is enabled.

Abstract: A control system for an electrified vehicle having low and high voltage battery systems includes a set of vehicle modules that collectively draw an ignition-off draw (IOD) current from the low voltage battery system while the vehicle is off, a set of sensors configured to measure a set of parameters of at least one of the low and high voltage battery systems, and a controller configured to: estimate the IOD current, receive the set of measured parameters from the set of sensors, based on the set of measured parameters and the estimated IOD current, set a wakeup time indicative of a future time at which the low voltage battery system will require recharging, and based on the wakeup time, temporarily wakeup the vehicle such that recharging of the low voltage battery system using the high voltage battery system is enabled.

Abstract: A control system and diagnostic method for a hybrid vehicle having a hybrid powertrain each utilize a controller comprising (i) a hybrid control processor (HCP) and (ii) a motor control processor (MCP), a monitoring circuit that is distinct from the controller and is configured to monitor operation of the HCP and the MCP, and a gate drive circuit that is distinct from the controller and the monitoring circuit and is configured to enable/disable torque output by the hybrid powertrain based on first, second, and third independent shutoff signals. A diagnostic method performs a shutoff line integrity verification routine by performing six steps corresponding to different combinations of shutoff signals in a predetermined test sequence. These shutoff signals are provided to three independent shutoff lines, which are connected between (i) the gate drive circuit and (ii) the HCP, the MCP, and the monitoring circuit, respectively.

Abstract: A hybrid assembly having a single input and a single output. The hybrid assembly is compactly packaged and achieves a wide range of gear ratios. The hybrid assembly may be used in a vehicle power train with or without an additional transmission.

Abstract: A hybrid assembly having a single input and a single output. The hybrid assembly is compactly packaged and achieves a wide range of gear ratios. The hybrid assembly may be used in a vehicle power train with or without an additional transmission.

Abstract: A hybrid assembly for a vehicle is provided having a single input and a single output. The hybrid assembly is compactly packaged and achieves a wide range of gear ratios. The hybrid assembly may be used in a vehicle power train with or without an additional transmission.

Abstract: A technique includes receiving, at a controller of a vehicle, the controller including one or more processors, a first request to calibrate a park lock system of the vehicle. The calibration can include commanding, by the controller, a first actuator to move a second actuator to maximum engagement/disengagement positions indicating maximum engagement/disengagement of a park pawl with/from a park gear of a transmission. The calibration can include determining, at the controller, full engagement/disengagement positions for the second actuator based on the maximum engagement/disengagement positions. The controller can then control the engagement/disengagement of the park lock system using the full engagement/disengagement positions for the second actuator, respectively.

Abstract: A method and powertrain apparatus that predicts a route of travel for a vehicle and uses historical powertrain loads and speeds for the predicted route of travel to optimize at least one powertrain operation for the vehicle.

Abstract: A technique includes receiving, at a controller of a vehicle, the controller including one or more processors, a first request to calibrate a park lock system of the vehicle. The calibration can include commanding, by the controller, a first actuator to move a second actuator to maximum engagement/disengagement positions indicating maximum engagement/disengagement of a park pawl with/from a park gear of a transmission. The calibration can include determining, at the controller, full engagement/disengagement positions for the second actuator based on the maximum engagement/disengagement positions. The controller can then control the engagement/disengagement of the park lock system using the full engagement/disengagement positions for the second actuator, respectively.

Abstract: Methods and systems of processing sensor signals to determine motion of a motor shaft are disclosed. This disclosure relates to the processing of sequences of pulses from a sensor for computing the motion of an electric motor output shaft. Furthermore, this disclosure relates to the processing of two sequences of pulses from sensor outputs, which may be separated by only a few electrical degrees, to compute the motion of an electrical motor output shaft while using a limited bandwidth controller. Motor shaft direction, displacement, speed, phase, and phase offset may be determined from processing the sensor signals.

Abstract: A system and method of controlling first and second electric motors of a vehicle having an electrically variable transmission during an engine start/stop operation. The system and method determine an input speed profile and an input acceleration profile based on an optimum engine speed, determine a requested output torque based on a plurality of torque limits and a desired output torque, determine first and second feedforward motor torques based on a requested output torque and the input speed and input acceleration profiles, determine first and second feedback motor torques based on a difference between the input speed profile and an actual input speed, and using the feedforward and feedback first and second motor torques to control the operation of the first and second electric motors when an engine is being turned on or off.

Abstract: A hybrid assembly having a single input and a single output is provided. The hybrid assembly may be operated in electronically variable, fixed gear, direct gear, and locked modes.

Abstract: An indicator, system and method of indicating electric drive usability in a hybrid electric vehicle. A tachometer is used that includes a display having an all-electric drive portion and a hybrid drive portion. The all-electric drive portion and the hybrid drive portion share a first boundary which indicates a minimum electric drive usability and a beginning of hybrid drive operation of the vehicle. The indicated level of electric drive usability is derived from at least one of a percent battery discharge, a percent maximum torque provided by the electric drive, and a percent electric drive to hybrid drive operating cost for the hybrid electric vehicle.