Abstract: To improve forming performance in a smart mill allowing implementation of required forming by moving a forming tool arranged in a stand of a pipe mill automatically to a predetermined position. Non-drive type breakdown rolls BD exclusive to bending are arranged in multiple stands. Drive roll DR stands exclusive to driving are arranged in stages in front of and behind each DR stand. The drive roll DR is configured to apply thrust to a central portion of a raw material using an upper flat roll and a lower flat roll, and has thrust control means and driving rotation number control means for applying thrust required for passage through the step using the drive rolls DR in multiple stages entirely and controlling the thrust.

Abstract: In a method for manufacturing a metal pipe from a metal plate using a forming tool, the position of the tool is optimized simply and correctly by incorporating individuality of the raw material plate into setting of the tool position. As a preparatory stage, a forming process is analyzed by simulation for each plate. Based on result of the analysis, correlation between a deformed shape value of a raw pipe and tool position information is acquired. Then, the forming process for each plate is stored as correlation between the deformed shape value of the raw pipe and the tool position information. During pipe manufacturing, a deformed shape value of the raw pipe is measured actually while a plate is passed. On the basis of the actually measured deformed shape value, a forming process for the raw pipe is expected and assumed (by using the correlation). Tool position information necessary for implementing the expected and assumed forming process is retrieved from the stored correlation.

Abstract: Changing of a horizontal roll in a horizontal roll stand involving readjustment of an amount of pressing is to be done readily and promptly. In order to achieve this, a horizontal roll stand 10 with a pair of built-in upper and lower horizontal rolls 11 is configured to retreat toward one side across a forming line. A fixed stand 40 stands upright on a counter-retreating side of the forming line. An overhang part 42 of the fixed stand 40 jutting out over the forming line is provided with a pressure device 43 that applies a pressing force to the horizontal rolls 11. The horizontal roll stand 10 includes a horizontal roll housing 12 with an opened top, receives the pressing force from the pressure device 43 via the opened top, and retreats to the outside of the forming line while the pressure device 43 is left on the forming line.

Abstract: [Problem to be solved] To provide a squeeze device of excellent economic efficiency and excellent workability for electric resistance welded pipe manufacturing having a simple configuration, achieving size reduction and weight reduction easily, and allowing operation in roll changing to be performed simply. [Solution] The squeeze device includes: a U-shaped fixed stand 10 with an open top; and a slidable roll support plate 60 inserted into the U-shaped fixed stand 10 through the open top of the U-shaped fixed stand 10 and held in the U-shaped fixed stand 10 in a manner allowing taking off of the roll support plate 60. The roll support plate 60 supports right and left side rolls 40 in a pair and an upper roll 50 on an upstream-side main surface in a manner allowing the side rolls 40 and the upper roll 50 to move in screw down directions. The roll support plate 60 has space 61 for passage of the pipe-shaped material formed at a position surrounded by these rolls.

Abstract: To manufacture a high-quality welded pipe, there is provided a welded pipe manufacturing apparatus for manufacturing a welded pipe by bending a metal plate and welding butting end portions of the metal plate. The welded pipe manufacturing apparatus includes a bending unit that bends the metal plate, a light emitter that emits directional light to an inner surface of the metal plate bent by the bending unit, an image capturing unit that captures light emitted by the light emitter and reflected by a surface of the metal plate, and an adjustment assistance unit that assists adjustment of the bending unit in accordance with a shape of the reflected light.

Abstract: To enhance forming performance enhanced in square tube forming of forming a round tube into a square tube by passing the round tube through a plurality of roll stands arranged in a raw tube forming direction. To give a high degree of multi-usability to a square tube forming device. To suppress the entire length of a roll stand array. A first flat roll stand 20A and a second flat roll stand 20B of rolling directions orthogonal to each other are arranged alternately in a forming direction to form a roll stand array 10. Each of the roll stands 20A and 20B includes roll gap adjusting means by which a rolling amount is independently settable, and one of the first flat roll stand 20A and the second flat roll stand 20B adjacent to each other is driven to rotate by roll driving means 40. A forming rolling amount distribution is allocated individually as a rolling amount at each of the roll stands 20A and 20B.

Abstract: Changing of a horizontal roll in a horizontal roll stand involving readjustment of an amount of pressing is to be done readily and promptly. In order to achieve this, a horizontal roll stand 10 with a pair of built-in upper and lower horizontal rolls 11 is configured to retreat toward one side across a forming line. A fixed stand 40 stands upright on a counter-retreating side of the forming line. An overhang part 42 of the fixed stand 40 jutting out over the forming line is provided with a pressure device 43 that applies a pressing force to the horizontal rolls 11. The horizontal roll stand 10 includes a horizontal roll housing 12 with an opened top, receives the pressing force from the pressure device 43 via the opened top, and retreats to the outside of the forming line while the pressure device 43 is left on the forming line.

Abstract: A pipe cutting machine comprises: rotary blades in a pair, with a plane at a right angle to a center line of a pipe, the rotary blades being arranged to face each other on both sides of a y axis in such a manner that blade edges of the rotary blades overlap each other in an x-axis direction; a straightforward driving mechanism that drives the rotary blades straightforward in opposite directions of a y-axis direction so as to make the rotary blades pass each other on the x axis and in the vicinity of the x axis; and power direction conversion mechanisms that move the rotary blades outwardly to get farther from the y axis for avoiding interference between the blade edges when the rotary blades pass each other on the x axis and in the vicinity of the x axis.

Abstract: To manufacture a high-quality welded pipe, there is provided a welded pipe manufacturing apparatus for manufacturing a welded pipe by bending a metal plate and welding butting end portions of the metal plate. The welded pipe manufacturing apparatus includes a bending unit that bends the metal plate, a light emitter that emits directional light to an inner surface of the metal plate bent by the bending unit, an image capturing unit that captures light emitted by the light emitter and reflected by a surface of the metal plate, and an adjustment assistance unit that assists adjustment of the bending unit in accordance with a shape of the reflected light.

Abstract: To provide a pipe cutting machine capable of cutting a pipe even of a large diameter efficiently in a short period of time, and achieving excellent economical efficiency and excellent durability with a simple, compact, and light-weight configuration. A pipe cutting machine cuts a pipe 10 at a right angle to the center line of the pipe 10.

Abstract: An object is to prolong the life of a ring tool, and improve the productivity of a welded pipe. A ring tool unit is held in a downstream-side end portion of a mandrel to be inserted into a welded pipe currently being manufactured from the upstream side of a welding position, and is used as a cutting tool for continuously cutting a bead produced on the inner surface of the welded pipe, wherein the ring tool unit is formed by fitting a ring tool having a ring-like blade in a sleeve having a circular hole for holding the outer circumference of the ring tool.

Abstract: An object is to prolong the life of a ring tool, and improve the productivity of a welded pipe. A ring tool unit is held in a downstream-side end portion of a mandrel to be inserted into a welded pipe currently being manufactured from the upstream side of a welding position, and is used as a cutting tool for continuously cutting a bead produced on the inner surface of the welded pipe, wherein the ring tool unit is formed by fitting a ring tool having a ring-like blade in a sleeve having a circular hole for holding the outer circumference of the ring tool.

Abstract: The method for manufacturing a fishhook with as fish attractant comprises the following steps: (1) pouring the attractant and clad material into ethanol, then stirring them uniform to form suspension, wherein solid content of the suspension is controlled between 10% and 50%; (2) making the suspension stick to the surface of the fishhook by spraying or soaking, then evaporating the solvent by blowing hot wind so that the attractant acting as solute is coagulated on the surface of the fishhook, covers the whole fishhook. When using the fishhook of the present invention for fishing, there is no need to bring your own bait. The fishhook can be directly put into water, and the attractant enveloping the fishhook will send out scent and attract fish school in water. The combination of fishing bait and fishhook as an organic whole cannot only improve fishing rate but also be easier to carry.

Abstract: The creation method of a fishhook with attractant covers the following steps: (1) pour attractant and clad material into ethanol, then stir them uniformly to form suspension. The solid content of suspension should be controlled between 10% and 50%; (2) by means of spray or soak, make suspension hang and stick to the surface of fishhook, then realize solvent evaporation via blowing hot wind. The attractant acted as solute is fixed to the surface of fishhook, which covers the whole fishhook. The fishhook made upon this invention, as for fishing, it is of no need to bring your own bait but just put fishhook into water. The attractant enveloping fishhook will send out scent and attract fish school in water. The combination of fishing bait and fishhook as an organic whole cannot only improve fishing rate but also be easier to carry.

Abstract: A squeeze roll stand includes a combination of a fixed portion installed at a joint position of an electric resistance welded pipe manufacturing line, in which squeeze rolls excluding left and right upper rolls are detachably assembled, and a movable portion overlying the fixed portion, inside which left and right upper rolls are detachably assembled, the movable portion being inclined, taking a back surface downstream side as a fulcrum point, toward a same side from an assembling position on the fixed portion to a retreat position to open an upper part of the fixed portion. The movable portion is driven and reciprocated between the assembling position and the retreat position with cylinder type actuators as a drive mechanism. At the retreat position, the movable portion overlies a bead grinding device arranged on the back surface downstream side of the fixed portion with a front surface facing upward.

Abstract: An object of the present invention is to provide a forming method and a forming machine in which in forming e.g., a round steel pipe, predetermined forming can be performed with less additional deformation imparted to a workpiece without deteriorating the productivity of the conventional roll forming, thereby manufacturing a high-quality product with high dimension precision. To achieve this object, the present invention provides a forming method and a forming machine, which adopt a rotating unit which rotatably moves on an endless track a die train having dies with outwardly directed and swingable forming passes in a breakdown step at an early forming stage, and in which the forming pass of each die holds the edge of the workpiece to rotatably move the die by changing the die to a predetermined angle, thereby realizing bending, so that problems due to twisting onto forming rolls and high locally-caused contact stress can be greatly reduced.

Abstract: A forming apparatus and method for forming a sectional profile of round tubing, angled tubing or open forming stock without losing the manufacturability of conventional roll forming The forming apparatus comprises individual shoe blocks having a pass on their rotating curved faces. The shoe blocks can be moved in the circumferential direction on an endless track, and are connected to provide the same curvature radius and length as a required arc segment of a virtual large-diameter circle.

Abstract: A rotary face plate is simply configured by including only a machine mechanism for rotating it on its axis. In order to achieve the configuration, a swing arm for a rotary blade is mounted on one side of the rotary face plate whereas a driving motor and a swing motor for the rotary blade in each of the swing arms are independently mounted on each of the swing arms on the other side. One side has only a function of rotating and cutting on the boundary of the face plate, and therefore, cutting chips can be remarkably readily removed. Only a rotating motor for a drive source is mounted on the other side. As a consequence, a round tube or a square tube having a square cross section can be cut only by controlling the motor for rotating the rotary face plate at a required angle.

Abstract: A method for diagnosing an apparatus in a computer system, which includes: determining to enter a diagnostic mode after the computer system is started; initializing a cache in the computer system; after initializing the cache, performing a diagnosis of the apparatus by executing a diagnostic program; and after the diagnosis of the apparatus is completed, executing a Basic Input Output System (BIOS) or Extensible Firmware Interface (EFI) program and loading an operating system.

Abstract: A squeeze roll stand includes a combination of a fixed portion installed at a joint position of an electric resistance welded pipe manufacturing line, in which squeeze rolls excluding left and right upper rolls are detachably assembled, and a movable portion overlying the fixed portion, inside which left and right upper rolls are detachably assembled, the movable portion being inclined, taking a back surface downstream side as a fulcrum point, toward a same side from an assembling position on the fixed portion to a retreat position to open an upper part of the fixed portion. The movable portion is driven and reciprocated between the assembling position and the retreat position with cylinder type actuators as a drive mechanism. At the retreat position, the movable portion overlies a bead grinding device arranged on the back surface downstream side of the fixed portion with a front surface facing upward.