Patents by Inventor Feng-Ching Chu

Feng-Ching Chu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260107430
    Abstract: A semiconductor device according to the present disclosure includes a gate-all-around (GAA) transistor in a first device area and a fin-type field effect transistor (FinFET) in a second device area. The GAA transistor includes a plurality of vertically stacked channel members and a first gate structure over and around the plurality of vertically stacked channel members. The FinFET includes a fin-shaped channel member and a second gate structure over the fin-shaped channel member. The fin-shaped channel member includes semiconductor layers interleaved by sacrificial layers.
    Type: Application
    Filed: December 15, 2025
    Publication date: April 16, 2026
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Feng-Cheng Yang, Yen-Ming Chen
  • Publication number: 20260089997
    Abstract: A method for fabricating a semiconductor device that includes a merged source/drain feature extending between two adjacent fin structures is provided. An air gap is formed under the merged source/drain feature. Forming the epitaxial feature includes growing a first epitaxial feature having a first portion over the first fin structure and a second portion over the second fin structure, growing a second epitaxial feature over the first and second portions of the first epitaxial feature, and growing a third epitaxial feature over the second epitaxial feature. The second epitaxial feature includes a merged portion between the first fin structure and the second fin structure.
    Type: Application
    Filed: June 13, 2025
    Publication date: March 26, 2026
    Inventors: Feng-Ching Chu, Chung-Chi Wen, Wei-Yuan Lu, Feng-Cheng Yang, Yen-Ming Chen
  • Patent number: 12588283
    Abstract: Methods and associated devices including the fabrication of a semiconductor structure that provides a silicon-on-insulator substrate. The semiconductor structure may be formed by providing a base substrate, forming a sacrificial layer over the base structure, and forming a semiconductor layer over the sacrificial layer. The sacrificial layer is removed to form a void that is filled with oxide. The semiconductor structure includes a dielectric support feature extending through the semiconductor and oxide layers and/or a portion of the oxide layer extends to the surface of the semiconductor layer.
    Type: Grant
    Filed: August 27, 2021
    Date of Patent: March 24, 2026
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Feng-Ching Chu, I-Hsieh Wong, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12501601
    Abstract: A semiconductor device according to the present disclosure includes a gate-all-around (GAA) transistor in a first device area and a fin-type field effect transistor (FinFET) in a second device area. The GAA transistor includes a plurality of vertically stacked channel members and a first gate structure over and around the plurality of vertically stacked channel members. The FinFET includes a fin-shaped channel member and a second gate structure over the fin-shaped channel member. The fin-shaped channel member includes semiconductor layers interleaved by sacrificial layers.
    Type: Grant
    Filed: February 26, 2024
    Date of Patent: December 16, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Feng-Cheng Yang, Yen-Ming Chen
  • Publication number: 20250366012
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary method of manufacture comprises receiving a substrate including a semiconductor material stack formed thereon, wherein the semiconductor material stack includes a first semiconductor layer of a first semiconductor material and second semiconductor layer of a second semiconductor material that is different than the first semiconductor material. Patterning the semiconductor material stack to form a trench. The patterning includes performing a first etch process with a first etchant for a first duration and then performing a second etch process with a second etchant for a second duration, where the second etchant is different from the first etchant and the second duration is greater than the first duration. The first etch process and the second etch process are repeated a number of times. Then epitaxially growing a third semiconductor layer of the first semiconductor material on a sidewall of the trench.
    Type: Application
    Filed: August 8, 2025
    Publication date: November 27, 2025
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Publication number: 20250359207
    Abstract: A semiconductor structure includes an isolation structure; first and second source/drain (S/D) features over the isolation structure, defining a first direction from the first S/D feature to the second S/D feature from a top view; one or more channel layers connecting the first and the second S/D features; a gate structure between the first and the second S/D features and engaging each of the one or more channel layers; and a via structure under the first S/D feature and electrically connecting to the first S/D feature. In a cross-sectional view perpendicular to the first direction, the via structure has a profile that widens and then narrows along a bottom-up direction.
    Type: Application
    Filed: July 29, 2025
    Publication date: November 20, 2025
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12471306
    Abstract: Semiconductor device and the manufacturing method thereof are disclosed. An exemplary method of manufacture comprises receiving a substrate including a semiconductor material stack formed thereon, wherein the semiconductor material stack includes a first semiconductor layer of a first semiconductor material and second semiconductor layer of a second semiconductor material that is different than the first semiconductor material. Patterning the semiconductor material stack to form a trench. The patterning includes performing a first etch process with a first etchant for a first duration and then performing a second etch process with a second etchant for a second duration, where the second etchant is different from the first etchant and the second duration is greater than the first duration. The first etch process and the second etch process are repeated a number of times. Then epitaxially growing a third semiconductor layer of the first semiconductor material on a sidewall of the trench.
    Type: Grant
    Filed: June 17, 2024
    Date of Patent: November 11, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Publication number: 20250344458
    Abstract: The present disclosure provides a semiconductor device and a method of forming the same. A semiconductor device according to one embodiment of the present disclosure include a plurality of channel members disposed over a substrate, a plurality of inner spacer features interleaving the plurality of channel members, a gate structure wrapping around each of the plurality of channel members, and a source/drain feature. The source/drain feature includes a first epitaxial layer in contact with the substrate and the plurality of channel members, and a second epitaxial layer in contact with the first epitaxial layer and the plurality of inner spacer features. The first epitaxial layer and the second epitaxial layer include silicon germanium. A germanium content of the second epitaxial layer is greater than a germanium content of the first epitaxial layer.
    Type: Application
    Filed: July 15, 2025
    Publication date: November 6, 2025
    Inventors: Feng-Ching Chu, Chung-Chi Wen, Chia-Pin Lin
  • Publication number: 20250324664
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a channel structure and a first epitaxial structure and a second epitaxial structure beside opposite sides of the channel structure. The semiconductor device structure also includes a gate stack over the channel structure and a backside conductive structure electrically connected to the second epitaxial structure. A top of the second epitaxial structure is between a top of the backside conductive structure and a top of the gate stack. The semiconductor device structure further includes a dielectric layer extending along a sidewall of the backside conductive structure and extending beyond opposite sidewalls of the gate stack.
    Type: Application
    Filed: June 25, 2025
    Publication date: October 16, 2025
    Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Feng-Ching CHU, Wei-Yang LEE, Chia-Pin LIN
  • Publication number: 20250318189
    Abstract: A semiconductor structure includes a dielectric layer, a backside contact feature embedded in the dielectric layer, a semiconductor layer disposed over the dielectric layer, a first source/drain feature disposed on a top surface of the backside contact feature and adjacent to the semiconductor layer, a second source/drain feature disposed over the semiconductor layer, a channel member disposed between the first source/drain feature and the second source/drain feature, and a gate structure disposed over the channel member.
    Type: Application
    Filed: June 16, 2025
    Publication date: October 9, 2025
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Publication number: 20250311378
    Abstract: A semiconductor device includes a stacked FinFET transistor in a first region and a gate-all-around (GAA) transistor in a second region. The stacked FinFET transistor includes a stack of first and second semiconductor layers disposed between two first epitaxial features. The first and second semiconductors are alternately stacked. The stacked FinFET transistor also includes a first gate dielectric layer disposed over top and sidewalls of the stack, and a first gate electrode layer disposed over the first gate dielectric layer. The GAA transistor includes two second epitaxial features, a stack of third semiconductor layers disposed between the two second epitaxial features, the third semiconductor layers and the first semiconductor layers including a same semiconductor material, a second gate dielectric layer wrapping around at least one of the third semiconductor layers, and a second gate electrode over the second gate dielectric layer.
    Type: Application
    Filed: June 16, 2025
    Publication date: October 2, 2025
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12432990
    Abstract: A semiconductor structure includes an isolation structure; first and second source/drain (S/D) features over the isolation structure, defining a first direction from the first S/D feature to the second S/D feature from a top view; one or more channel layers connecting the first and the second S/D features; a gate structure between the first and the second S/D features and engaging each of the one or more channel layers; and a via structure under the first S/D feature and electrically connecting to the first S/D feature. In a cross-sectional view perpendicular to the first direction, the via structure has a profile that widens and then narrows along a bottom-up direction.
    Type: Grant
    Filed: April 17, 2023
    Date of Patent: September 30, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Publication number: 20250301658
    Abstract: A semiconductor memory structure is provided. The semiconductor memory structure includes a strip having dielectric layers and first conductive lines alternatively stacked over a substrate. A second conductive line vertically extends along a first side of the strip. A channel layer is sandwiched between the strip and the second conductive line. A dielectric pillar vertically extends along a second side of the strip opposite to the first side of the strip.
    Type: Application
    Filed: June 9, 2025
    Publication date: September 25, 2025
    Inventors: Chih-Hsuan Cheng, Chieh-Fang Chen, Sheng-Chen Wang, Chieh-Yi Shen, Han-Jong Chia, Feng-Ching Chu, Meng-Han Lin, Feng-Cheng Yang, Yu-Ming Lin, Chung-Te Lin
  • Patent number: 12408347
    Abstract: A method for forming a semiconductor memory structure is provided. The method includes forming a stack over a substrate, and the stack includes first dielectric layers and second dielectric layers vertically alternately arranged. The method also includes forming first dielectric pillars through the stack, and etching the stack to form first trenches. Sidewalls of the first dielectric pillars are exposed from the first trenches. The method also includes removing the first dielectric pillars to form through holes, removing the second dielectric layers of the stack to form gaps between the first dielectric layers, and forming first conductive lines in the gaps.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: September 2, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chih-Hsuan Cheng, Chieh-Fang Chen, Sheng-Chen Wang, Chieh-Yi Shen, Han-Jong Chia, Feng-Ching Chu, Meng-Han Lin, Feng-Cheng Yang, Yu-Ming Lin, Chung-Te Lin
  • Patent number: 12408377
    Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a stack of channel structures and a first epitaxial structure and a second epitaxial structure adjacent to opposite sides of the channel structures. The semiconductor device structure also includes a gate stack wrapped around the channel structures and a backside conductive contact connected to the second epitaxial structure. The second epitaxial structure is between a top of the backside conductive contact and a top of the gate stack. The semiconductor device structure further includes an etch stop layer extending along a sidewall of the backside conductive contact and a bottom of the gate stack.
    Type: Grant
    Filed: June 17, 2024
    Date of Patent: September 2, 2025
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12408363
    Abstract: A method for fabricating a semiconductor device that includes a merged source/drain feature extending between two adjacent fin structures is provided. An air gap is formed under the merged source/drain feature. Forming the epitaxial feature includes growing a first epitaxial feature having a first portion over the first fin structure and a second portion over the second fin structure, growing a second epitaxial feature over the first and second portions of the first epitaxial feature, and growing a third epitaxial feature over the second epitaxial feature. The second epitaxial feature includes a merged portion between the first fin structure and the second fin structure.
    Type: Grant
    Filed: July 20, 2022
    Date of Patent: September 2, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Feng-Ching Chu, Chung-Chi Wen, Wei-Yuan Lu, Feng-Cheng Yang, Yen-Ming Chen
  • Patent number: 12369383
    Abstract: A method of manufacturing an integrated circuit (IC) includes providing a structure having a fin over a substrate in a region of the IC, a sacrificial gate stack engaging a channel region of the fin, and gate spacers on sidewalls of the sacrificial gate stack. The first layers and the second layers are alternately stacked over the substrate. The method also includes etching the fin adjacent the gate spacers, resulting in source/drain trenches, partially recessing the second layers exposed in the source/drain trenches, resulting in gaps between adjacent layers of the first layers in the fin, depositing inner spacer features in the gaps in the fin, epitaxially growing source/drain features in the source/drain trenches, and replacing the sacrificial gate stack with a metal gate stack. The metal gate stack includes a gate dielectric layer disposed over top and sidewalls of the fin having both the first and the second layers.
    Type: Grant
    Filed: February 12, 2024
    Date of Patent: July 22, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12356662
    Abstract: A semiconductor device includes a fin stack, a gate structure on the fin stack, a source region on a first side of the gate structure, a drain region on a second side of the gate structure opposite the first side, and a source contact extending to and connecting the source region. The source region and the drain region are asymmetric.
    Type: Grant
    Filed: August 4, 2023
    Date of Patent: July 8, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Chia-Pin Lin
  • Patent number: 12324201
    Abstract: Various examples of an integrated circuit device and a method for forming the device are disclosed herein. In an example, a method includes receiving a workpiece that includes a substrate, and a device fin extending above the substrate. The device fin includes a channel region. A portion of the device fin adjacent the channel region is etched, and the etching creates a source/drain recess and forms a dielectric barrier within the source/drain recess. The workpiece is cleaned such that a bottommost portion of the dielectric barrier remains within a bottommost portion of the source/drain recess. A source/drain feature is formed within the source/drain recess such that the bottommost portion of the dielectric barrier is disposed between the source/drain feature and a remainder of the device fin.
    Type: Grant
    Filed: February 5, 2024
    Date of Patent: June 3, 2025
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Feng-Ching Chu, Wei-Yang Lee, Yen-Ming Chen, Feng-Cheng Yang
  • Publication number: 20250176183
    Abstract: The present disclosure provides a semiconductor structure and a method for forming a semiconductor structure. The semiconductor structure includes a substrate, and a dielectric stack over the substrate. The dielectric stack includes a first layer over the substrate and a second layer over the first layer. The semiconductor structure further includes a gate layer including a first portion traversing the second layer and a second portion extending between the first layer and the second layer.
    Type: Application
    Filed: January 28, 2025
    Publication date: May 29, 2025
    Inventors: Feng-Ching Chu, Feng-Cheng Yang, Katherine H. Chiang, Chung-Te Lin, Chieh-Fang Chen