Abstract: A method and system are provided for validating process data on a process recorder/controller. The method and system involves: configuring the validation criteria of the process variables, by defining value and time tolerances with respect to an ideal performance; receiving in real-time process data, including one or more process values, for a batch process at the recorder/controller responsible for recording the process data; performing a batch validation process on the recorder/controller, the batch validation process analyzing in real-time the one or more process values to validate the batch process based on at least a batch validation criteria; and transmitting from the recorder/controller validation information including a validation result for presentation on a device to a user, and/or recording at least on the recorder/controller the validation information including at least the validation result, wherein the validation result indicates whether the batch process is conformant or non-conformant.

Abstract: A method and system are provided for managing an alarm. The method and system can capture occurrences of an alarm for a monitored process; track the occurrences, including whether the occurrences, including a current occurrence of the alarm and a prior occurrence of the alarm, have been acknowledged by a user; and record alarm information for the occurrences of the alarm in a memory. The alarm information can include each occurrence of the alarm and information associated therewith including a timestamp of the occurrence and whether the occurrence of the alarm is acknowledged or not by the user. The method and system can further present or enable presentation of unacknowledged occurrences, from the tracked occurrences, for acknowledgement by a user. The unacknowledged occurrences can include a prior occurrence of the alarm. The recorded alarm information is updated to reflect the acknowledgement of the prior occurrence of the alarm when acknowledged.

Abstract: Estimating the time of reaching steady-state uniform load temperature of a load in a heat treatment process in the absence of a load temperature sensor. In an embodiment, a system utilizes signals and parameters available on a temperature controller to estimate the period of time required for a load to reach a steady-state temperature in a heat treatment process. When the estimate of the temperature of the load reaches the steady-state condition, the system advances the heat treatment process from a load heating phase to another phase.

Abstract: Estimating the time of reaching steady-state uniform load temperature of a load in a heat treatment process in the absence of a load temperature sensor. In an embodiment, a system utilizes signals and parameters available on a temperature controller to estimate the period of time required for a load to reach a steady-state temperature in a heat treatment process. When the estimate of the temperature of the load reaches the steady-state condition, the system advances the heat treatment process from a load heating phase to another phase.