Patents by Inventor Francesco Memoli

Francesco Memoli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11421289
    Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: August 23, 2022
    Inventors: Francesco Memoli, Cesare Giavani, Silvio Maria Reali, Kyle James Shoop
  • Patent number: 11389873
    Abstract: A method for producing metal powders by gas atomization is provided, including providing a metal charge; melting the metal charge inside an electric-arc furnace, controlling its composition until a molten metal bath having a desired composition is obtained; tapping the bath from the furnace, collecting it inside a ladle; refining the bath under controlled atmosphere, vacuum, or overpressure condition; atomizing the refined bath by feeding it into a gas atomizer, inside which a molten metal bath flow is produced, and impinging the molten metal bath flow with an atomization inert gas stream for the atomization of the molten metal bath into metal powders; and extracting the obtained metal powders from the gas atomizer.
    Type: Grant
    Filed: April 12, 2018
    Date of Patent: July 19, 2022
    Assignee: TENOVA S.P.A.
    Inventors: Francesco Memoli, Michela Boccadoro
  • Publication number: 20210214812
    Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.
    Type: Application
    Filed: March 26, 2021
    Publication date: July 15, 2021
    Inventors: Francesco Memoli, Cesare Giavani, Silvio Maria Reali, Kyle James Shoop
  • Patent number: 10995379
    Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.
    Type: Grant
    Filed: May 29, 2017
    Date of Patent: May 4, 2021
    Inventors: Francesco Memoli, Cesare Giavani, Silvio Maria Reali, Kyle James Shoop
  • Publication number: 20210101211
    Abstract: A method for producing metal powders by gas atomization is provided, including providing a metal charge; melting the metal charge inside an electric-arc furnace, controlling its composition until a molten metal bath having a desired composition is obtained; tapping the bath from the furnace, collecting it inside a ladle; refining the bath under controlled atmosphere, vacuum, or overpressure condition; atomizing the refined bath by feeding it into a gas atomizer, inside which a molten metal bath flow is produced, and impinging the molten metal bath flow with an atomization inert gas stream for the atomization of the molten metal bath into metal powders; and extracting the obtained metal powders from the gas atomizer.
    Type: Application
    Filed: April 12, 2018
    Publication date: April 8, 2021
    Applicant: TENOVA S.P.A.
    Inventors: Francesco MEMOLI, Michela BOCCADORO
  • Patent number: 10747091
    Abstract: A method and apparatus for the inspection of a hostile environment includes a sensorized device carrying a plurality of image sensors positioned with different orientations, so as to detect image data of the hostile environment; a support adapted to support the sensorized device in the hostile environment; a processor of the image data generating a spherical and/or three-dimensional image based on the image data; and a remote display device adapted to be positioned outside the hostile environment and in communication with at least the processor of the image data, the plurality of sensors detecting contemporaneous image data of at least 60% of 4? steradians of the hostile environment, the apparatus being adapted for a hostile environment with temperatures and/or atmospheric contaminants harmful or dangerous for human beings.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: August 18, 2020
    Inventors: Cristian Mori, Francesco Memoli
  • Publication number: 20200081326
    Abstract: A method and apparatus for the inspection of a hostile environment includes a sensorized device carrying a plurality of image sensors positioned with different orientations, so as to detect image data of the hostile environment; a support adapted to support the sensorized device in the hostile environment; a processor of the image data generating a spherical and/or three-dimensional image based on the image data; and a remote display device adapted to be positioned outside the hostile environment and in communication with at least the processor of the image data, the plurality of sensors detecting contemporaneous image data of at least 60% of 4? steradians of the hostile environment, the apparatus being adapted for a hostile environment with temperatures and/or atmospheric contaminants harmful or dangerous for human beings.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Inventors: Cristian Mori, Francesco Memoli
  • Patent number: 10503054
    Abstract: A method and apparatus for the inspection of a hostile environment includes a sensorized device carrying a plurality of image sensors positioned with different orientations, so as to detect image data of the hostile environment; a support adapted to support the sensorized device in the hostile environment; a processor of the image data generating a spherical and/or three-dimensional image based on the image data; and a remote display device with respect to the sensorized device adapted to be positioned outside the hostile environment and in communication with at least the processor of the image data, the apparatus being adapted for a hostile environment with temperatures and/or atmospheric contaminants harmful or dangerous for human beings, and the plurality of sensors detecting contemporaneous image data of at least 60% of 4? steradians of the hostile environment.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: December 10, 2019
    Inventors: Cristian Mori, Francesco Memoli
  • Publication number: 20180307125
    Abstract: A method and apparatus for the inspection of a hostile environment includes a sensorized device carrying a plurality of image sensors positioned with different orientations, so as to detect image data of the hostile environment; a support adapted to support the sensorized device in the hostile environment; a processor of the image data generating a spherical and/or three-dimensional image based on the image data; and a remote display device with respect to the sensorized device adapted to be positioned outside the hostile environment and in communication with at least the processor of the image data, the apparatus being adapted for a hostile environment with temperatures and/or atmospheric contaminants harmful or dangerous for human beings, and the plurality of sensors detecting contemporaneous image data of at least 60% of 4? steradians of the hostile environment.
    Type: Application
    Filed: December 15, 2016
    Publication date: October 25, 2018
    Inventors: Cristian Mori, Francesco Memoli
  • Publication number: 20180274047
    Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.
    Type: Application
    Filed: May 29, 2017
    Publication date: September 27, 2018
    Inventors: Francesco Memoli, Cesare Giavani, Sivio Maria Reali, Kyle James Shoop
  • Patent number: 7942949
    Abstract: A method for the recovery of refractory debris materials and ladle slags as process slags in the iron metallurgy production in EAFs and the related metering to the furnace for the formation of the process slag comprises the following steps: grinding and screening of the refractory debris materials until powders of controlled granulometry are obtained, storage of the powders in storage sites, injection of the powders into an EAF furnace by means of automatic metering of the various components.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: May 17, 2011
    Assignee: Techint Compagnia Tecnica Internazionale S.p.A.
    Inventors: Francesco Memoli, Osvaldo Brioni, Mauro Bianchi Ferri
  • Patent number: 7854785
    Abstract: A Method for the recovery of the secondary metallurgy (LF) slag from a plant for the production of steel, the method comprising a cooling step of the slag, by means of the passage of air and/or other gas, a breakdown step, a step of extracting the powder, wherein the breakdown step is accelerated by means of forced convection of a cooling fluid and/or another reaction, gas and by means of moving the slag mass by overturning and vibrating support gratings. The overturning and vibrating support gratings are provided inside closed metallic boxes which are connected in series and closed with movable containment partitions to form a treatment module. The breakdown, step is accelerated by means of overturning the slag mass from the support grating of one metallic box to the support grating of an adjoining box.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: December 21, 2010
    Assignee: Techint Compagnia Tecnica Internazionale S.p.A.
    Inventors: Francesco Memoli, Osvaldo Brioni, Mauro Bianchi Ferri
  • Patent number: 7611563
    Abstract: A multifunction injector (10, 11, 12) comprising a De Laval nozzle (20) adapted to act as a burner at subsonic or supersonic speed, combined with a plurality of nozzles (31, 32) for fuel and comburant respectively, arranged in two rings, concentric and co-axial to said De Laval nozzle (20) and externally protected by a specifically shaped protection cavity (40).
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: November 3, 2009
    Assignee: Techint Compagnia Tenica Internazionale S.p.A.
    Inventors: Francesco Memoli, Mauro Bianchi Ferri, Marcello Pozzi, Enrico Malfa
  • Publication number: 20090107295
    Abstract: A method for the recovery of refractory debris materials and ladle slags as process slags in the iron metallurgy production in EAFs and the related metering to the furnace for the formation of the process slag comprises the following steps: grinding and screening of the refractory debris materials until powders of controlled granulometry are obtained, storage of the powders in storage sites, injection of the powders into an EAF furnace by means of automatic metering of the various components.
    Type: Application
    Filed: March 28, 2006
    Publication date: April 30, 2009
    Inventors: Francesco Memoli, Osvaldo Brioni, Mauro Bianchi Ferri
  • Publication number: 20090049955
    Abstract: A method for the recovery of the secondary metallurgy (LF) slag from a plant for the production of steel comprises a cooling step of the slag, by means of the passage of air and/or other gas, a breakdown step, i.e. transformation of several phases present in the mass into powder and a step of drawing the powder.
    Type: Application
    Filed: March 28, 2006
    Publication date: February 26, 2009
    Inventors: Francesco Memoli, Osvaldo Brioni, Mauro Bianchi Ferri
  • Publication number: 20080134838
    Abstract: A multifunction injector (10, 11, 12) comprising a De Laval nozzle (20) adapted to act as a burner at subsonic or supersonic speed, combined with a plurality of nozzles (31, 32) for fuel and comburant respectively, arranged in two rings, concentric and co-axial to said De Laval nozzle (20) and externally protected by a specifically shaped protection cavity (40).
    Type: Application
    Filed: February 13, 2006
    Publication date: June 12, 2008
    Applicant: TECHINT COMPAGNIA TECNICA INTERNAZIONALE S.p.A
    Inventors: Francesco Memoli, Mauro Bianchi Ferri, Marcello Pozzi, Enrico Malfa
  • Patent number: 7140765
    Abstract: A device (10) for continuous measurement of the temperature of molten metal in a furnace or recipient for its production and treatment comprises a heat analysis instrument (14) placed in a lance (12) which blows inert gas and/or high-pressure compressed air against a surface of metal slag (18) of a furnace or recipient (20).
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: November 28, 2006
    Assignee: Techint Compagnia Tecnica Internazionale S.p.A.
    Inventors: Francesco Memoli, Volkwin Werner Koster