Abstract: A process for forming granulated slag includes collecting a molten slag flow directly from a blast furnace in a temperature range between 2500° F. and 2600° F., quenching the molten slag flow with a flowing spray of water while the molten slag flow is still in the temperature range between 2500° F. and 2600° F. to create a granulated slag flow such that ferrous materials and non-ferrous metallic materials solidify joined together in the granulated slag flow, drying the granulated slag flow, magnetically separating the solidified joined ferrous materials and non-ferrous metallic materials from the granulated slag with a magnet device, and size-screening the granulated slag flow.

Abstract: Glass-making-quality granulated slag particles can be defined within a certain particle size range. A process for forming glass-making-quality granulated slag includes collecting a molten slag flow, cold-water quenching the molten slag flow to create a granulated slag flow, drying the granulated slag flow, and size-screening the granulated slag flow to separate conforming glass-making-quality granulated slag from the granulated slag flow. The process can include using at least one magnetic device to separate ferrous contaminants from the granulated slag flow.

Abstract: Foundries utilize quartz foundry sand and generate waste foundry sand as a by-product. Frac sand exists with other components within the waste foundry sand. A configuration of machinery processing a flow of quartz waste foundry sand into frac sand includes a screening device separating the flow and providing the frac sand.

Abstract: A process for reusing rockwool production by-product into marketable bricks is disclosed. The process includes, in a brick forming facility, sequentially dumping incoming rockwool production by-product in a mixing bunker in a first direction, acquiring the rockwool production by-product from the mixing bunker in a second direction, and forming bricks with the mixed rockwool production by-product. Acquiring the rockwool production by-product in the second direction mixes the rockwool production by-product from two non-sequential dumps.

Abstract: Foundries utilize quartz foundry sand and generate waste foundry sand as a by-product. Frac sand exists with other components within the waste foundry sand. A configuration of machinery processing a flow of quartz waste foundry sand into frac sand includes a screening device separating the flow and providing the frac sand.

Abstract: A process for reusing rockwool production by-product into marketable bricks is disclosed. The process includes, in a brick forming facility, sequentially dumping incoming rockwool production by-product in a mixing bunker in a first direction, acquiring the rockwool production by-product from the mixing bunker in a second direction, and forming bricks with the mixed rockwool production by-product. Acquiring the rockwool production by-product in the second direction mixes the rockwool production by-product from two non-sequential dumps.