Patents by Inventor Francis John Babineau

Francis John Babineau has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11142904
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: October 12, 2021
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20200080301
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: November 12, 2019
    Publication date: March 12, 2020
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
  • Patent number: 10513847
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: December 24, 2019
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20190153726
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: January 23, 2019
    Publication date: May 23, 2019
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Patent number: 10221562
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: March 5, 2019
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Kathryn Fink Miks, Thomas S Calzavara, Francis John Babineau, Jr.
  • Patent number: 10221563
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: March 5, 2019
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Patent number: 10153724
    Abstract: A mounting unit for mounting a solar panel on a roof includes a base having a first flange and a second flange that extend laterally from the base and a mounting surface positioned above the base via walls that connect the mounting surface and the base. The mounting surface is couplable with the solar panel to elevate and orient the solar panel above a surface of the roof. The mounting unit also includes a flexible membrane material that is coupled with the first flange of the base and that extends laterally therefrom. The mounting unit further includes an adhesive or tape that is applied to an underside of the second flange so that the second flange is free of the flexible membrane material. The flexible membrane material is couplable with the roof and the adhesive or tape is adherable to the roof to secure the mounting unit to the roof.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: December 11, 2018
    Assignee: Johns Manville
    Inventors: Francis John Babineau, Jr., Brian G Shamas, Eric Smith
  • Publication number: 20170226734
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: April 24, 2017
    Publication date: August 10, 2017
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Publication number: 20170037618
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: October 3, 2016
    Publication date: February 9, 2017
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, JR.
  • Publication number: 20170012574
    Abstract: A mounting unit for mounting a solar panel on a roof includes a base having a first flange and a second flange that extend laterally from the base and a mounting surface positioned above the base via walls that connect the mounting surface and the base. The mounting surface is couplable with the solar panel to elevate and orient the solar panel above a surface of the roof. The mounting unit also includes a flexible membrane material that is coupled with the first flange of the base and that extends laterally therefrom. The mounting unit further includes an adhesive or tape that is applied to an underside of the second flange so that the second flange is free of the flexible membrane material. The flexible membrane material is couplable with the roof and the adhesive or tape is adherable to the roof to secure the mounting unit to the roof.
    Type: Application
    Filed: September 26, 2016
    Publication date: January 12, 2017
    Inventors: Francis John Babineau, JR., Brian G. Shamas, Eric Smith
  • Patent number: 9494342
    Abstract: A mounting unit for mounting a solar panel on a roof includes a base having a first flange and a second flange that extend laterally from the base and a mounting surface positioned above the base via walls that connect the mounting surface and the base. The mounting surface is couplable with the solar panel to elevate and orient the solar panel above a surface of the roof. The mounting unit also includes a flexible membrane material that is coupled with the first flange of the base and that extends laterally therefrom. The mounting unit further includes an adhesive or tape that is applied to an underside of the second flange so that the second flange is free of the flexible membrane material. The flexible membrane material is couplable with the roof and the adhesive or tape is adherable to the roof to secure the mounting unit to the roof.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: November 15, 2016
    Assignee: Johns Manville
    Inventors: Francis John Babineau, Jr., Brian G Shamas, Eric Smith
  • Patent number: 9469984
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Grant
    Filed: May 22, 2013
    Date of Patent: October 18, 2016
    Assignee: Johns Manville
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S Calzavara, Francis John Babineau, Jr.
  • Publication number: 20160072426
    Abstract: A mounting unit for mounting a solar panel on a roof includes a base having a first flange and a second flange that extend laterally from the base and a mounting surface positioned above the base via walls that connect the mounting surface and the base. The mounting surface is couplable with the solar panel to elevate and orient the solar panel above a surface of the roof. The mounting unit also includes a flexible membrane material that is coupled with the first flange of the base and that extends laterally therefrom. The mounting unit further includes an adhesive or tape that is applied to an underside of the second flange so that the second flange is free of the flexible membrane material. The flexible membrane material is couplable with the roof and the adhesive or tape is adherable to the roof to secure the mounting unit to the roof.
    Type: Application
    Filed: September 9, 2014
    Publication date: March 10, 2016
    Inventors: Francis John Babineau, JR., Brian G. Shamas, Eric Smith
  • Publication number: 20140345223
    Abstract: According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in2 of foam board.
    Type: Application
    Filed: May 22, 2013
    Publication date: November 27, 2014
    Inventors: Kathryn Fink Miks, Ralph Michael Fay, Thomas S. Calzavara, Francis John Babineau, JR.
  • Patent number: 8567154
    Abstract: Embodiments of the invention provide systems, devices, and methods for mounting a photovoltaic module to a structure, such as a roof. An embodiment of a method for mounting a photovoltaic module to a structure may include providing a photovoltaic module, a first mounting device, and a second mounting device. The first mounting device and the second mounting device may be coupled with the structure, such as a roofing membrane, so that opposing mounting channels of the respective devices face one another. The method may further include inserting a first edge of the photovoltaic module within the mounting channel of the first mounting device and inserting a second edge of the photovoltaic module within the mounting channel of the second mounting device so that the photovoltaic module is disposed between the first mounting device and the second mounting device.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: October 29, 2013
    Assignee: Johns Manville
    Inventors: Francis John Babineau, Jr., Ethan Nelson McGraw, Lester Mickel Aseere
  • Publication number: 20130220395
    Abstract: Embodiments of the invention provide systems, devices, and methods for mounting a photovoltaic module to a structure, such as a roof. An embodiment of a method for mounting a photovoltaic module to a structure may include providing a photovoltaic module, a first mounting device, and a second mounting device. The first mounting device and the second mounting device may be coupled with the structure, such as a roofing membrane, so that opposing mounting channels of the respective devices face one another. The method may further include inserting a first edge of the photovoltaic module within the mounting channel of the first mounting device and inserting a second edge of the photovoltaic module within the mounting channel of the second mounting device so that the photovoltaic module is disposed between the first mounting device and the second mounting device.
    Type: Application
    Filed: February 28, 2012
    Publication date: August 29, 2013
    Inventors: Francis John Babineau, JR., Ethan Nelson McGraw, Lester Mickel Aseere
  • Publication number: 20130111830
    Abstract: Embodiments of the invention provide systems and methods for mounting a solar panel to a roof of a building or structure. Structures used to mount a solar panel to a roof may include a base having a flange that extends partially or fully around a periphery of the mounting unit, a mounting surface connected with the base and configured to couple with the solar panel so that the solar panel is elevated above the roof's surface and/or oriented at an angle with respect thereto, and one or more walls or members that connect the mounting surface to the base. A flexible membrane or skirt may be coupled with the flange and may extend laterally therefrom. The flexible membrane or skirt may be coupled with the roof to secure the mounting unit and solar panel to the roof.
    Type: Application
    Filed: November 8, 2011
    Publication date: May 9, 2013
    Inventors: Lester Mickel Aseere, Francis John Babineau, JR.
  • Patent number: 8418419
    Abstract: Embodiments of the invention provide systems and methods for mounting a solar panel to a roof of a building or structure. Structures used to mount a solar panel to a roof may include a base having a flange that extends partially or fully around a periphery of the mounting unit, a mounting surface connected with the base and configured to couple with the solar panel so that the solar panel is elevated above the roof's surface and/or oriented at an angle with respect thereto, and one or more walls or members that connect the mounting surface to the base. A flexible membrane or skirt may be coupled with the flange and may extend laterally therefrom. The flexible membrane or skirt may be coupled with the roof to secure the mounting unit and solar panel to the roof.
    Type: Grant
    Filed: November 8, 2011
    Date of Patent: April 16, 2013
    Assignee: Johns Manville
    Inventors: Lester Mickel Aseere, Francis John Babineau, Jr.
  • Patent number: 8371084
    Abstract: An acoustic ceiling panel for a lay-in or suspended ceiling includes a core portion, and front and rear layers covering front and rear sides, respectively, of the core portion. The air flow resistance of the core portion does not exceed about 100 MKS rayls. The air flow resistance of the front layer lies in the range of about 300 to about 800 MKS rayls. The air flow resistance of the rear layer lies in the range of about 300 to about 1200 MKS rayls. The panel would be supported on a grid suspended below a structural ceiling to form an air space therebetween.
    Type: Grant
    Filed: April 19, 2007
    Date of Patent: February 12, 2013
    Assignee: Johns Manville
    Inventor: Francis John Babineau, Jr.
  • Patent number: 7899655
    Abstract: A method of predicting and communicating transient hygrothermal behavior of an installed building component in a building wherein an interior environment of the building is materially affected by an environment exterior of the building, includes: defining a performance characteristic of the building component that is affected by transient hygrothermal behavior of the building component; defining exterior and interior climatic factors that affect the defined performance characteristic wherein the interior climatic factors are a function of the exterior climatic factors; and defining one or more non-climatic factors that affect the defined performance characteristic. Inputting these factors into a transient hygrothermal simulation software program to create a software model for performing simulations which predict changes in the defined performance characteristic, as a function of time, that are compared with a threshold performance characteristic value, to provide a user guide.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: March 1, 2011
    Inventors: Francis John Babineau, Jr., Marcus Vinicius Andrade Bianchi, Reed Harvey Larson, Norman Douglass Fast, Thomas John Fellinger, Raymond W. Lavallee, II