Abstract: In one aspect the present disclosure relates to a method of manufacturing a cryogenic pressure vessel. The method may include providing a metal lined, composite wrapped vessel which has a boss. The method may further include securing an inlet to the boss, and then encapsulating the metal lined, composite wrapped vessel within a metallic layer in a vacuum controlled environment to form an encapsulated inner tank subassembly. The method may further include securing at least one support to an exterior of the encapsulated inner tank subassembly, and within the controlled vacuum environment, applying a metal coating over the encapsulated inner tank subassembly and the at least one support to form a metal coated, encapsulated inner tank subassembly. The method may further include, within the controlled vacuum environment, encapsulating the metal coated, encapsulated inner tank subassembly within a metallic vacuum jacket, which forms the cryogenic pressure vessel.

Abstract: A cryogenic hydrogen storage vessel includes an outer vacuum vessel, a reinforcement ring on the outer vacuum vessel, an inner pressure vessel inside of the outer vacuum vessel, and a vacuum space between the outer vacuum vessel and the inner pressure vessel. One embodiment of the cryogenic hydrogen storage vessel includes an outer vacuum vessel; a hump-shaped reinforcement ring on the outer vacuum vessel, the hump-shaped reinforcement ring including an external hump portion that protrudes from the hump-shaped reinforcement ring and an internal recess in the hump-shaped reinforcement ring; an inner pressure vessel inside of the outer vacuum vessel, a vacuum space between the outer vacuum vessel and the inner pressure vessel, and a composite support ring in the vacuum space extending from the hump-shaped reinforcement ring on the outer vacuum vessel to the inner pressure vessel, the composite support ring nested in the recess in the hump-shaped reinforcement ring.

Abstract: In one aspect the present disclosure relates to a method of manufacturing a cryogenic pressure vessel. The method may include providing a metal lined, composite wrapped vessel which has a boss. The method may further include securing an inlet to the boss, and then encapsulating the metal lined, composite wrapped vessel within a metallic layer in a vacuum controlled environment to form an encapsulated inner tank subassembly. The method may further include securing at least one support to an exterior of the encapsulated inner tank subassembly, and within the controlled vacuum environment, applying a metal coating over the encapsulated inner tank subassembly and the at least one support to form a metal coated, encapsulated inner tank subassembly. The method may further include, within the controlled vacuum environment, encapsulating the metal coated, encapsulated inner tank subassembly within a metallic vacuum jacket, which forms the cryogenic pressure vessel.

Abstract: A cryogenic hydrogen storage vessel includes an outer vacuum vessel, a reinforcement ring on the outer vacuum vessel, an inner pressure vessel inside of the outer vacuum vessel, and a vacuum space between the outer vacuum vessel and the inner pressure vessel. One embodiment of the cryogenic hydrogen storage vessel includes an outer vacuum vessel; a hump-shaped reinforcement ring on the outer vacuum vessel, the hump-shaped reinforcement ring including an external hump portion that protrudes from the hump-shaped reinforcement ring and an internal recess in the hump-shaped reinforcement ring; an inner pressure vessel inside of the outer vacuum vessel, a vacuum space between the outer vacuum vessel and the inner pressure vessel, and a composite support ring in the vacuum space extending from the hump-shaped reinforcement ring on the outer vacuum vessel to the inner pressure vessel, the composite support ring nested in the recess in the hump-shaped reinforcement ring.

Abstract: A cryogenic hydrogen storage vessel includes an outer vacuum vessel, a reinforcement ring on the outer vacuum vessel, an inner pressure vessel inside of the outer vacuum vessel, and a vacuum space between the outer vacuum vessel and the inner pressure vessel. One embodiment of the cryogenic hydrogen storage vessel includes an outer vacuum vessel; a hump-shaped reinforcement ring on the outer vacuum vessel, the hump-shaped reinforcement ring including an external hump portion that protrudes from the hump-shaped reinforcement ring and an internal recess in the hump-shaped reinforcement ring; an inner pressure vessel inside of the outer vacuum vessel, a vacuum space between the outer vacuum vessel and the inner pressure vessel, and a composite support ring in the vacuum space extending from the hump-shaped reinforcement ring on the outer vacuum vessel to the inner pressure vessel, the composite support ring nested in the recess in the hump-shaped reinforcement ring.

Abstract: A cryogenic hydrogen storage vessel includes an outer vacuum vessel, a reinforcement ring on the outer vacuum vessel, an inner pressure vessel inside of the outer vacuum vessel, and a vacuum space between the outer vacuum vessel and the inner pressure vessel. One embodiment of the cryogenic hydrogen storage vessel includes an outer vacuum vessel; a hump-shaped reinforcement ring on the outer vacuum vessel, the hump-shaped reinforcement ring including an external hump portion that protrudes from the hump-shaped reinforcement ring and an internal recess in the hump-shaped reinforcement ring; an inner pressure vessel inside of the outer vacuum vessel, a vacuum space between the outer vacuum vessel and the inner pressure vessel, and a composite support ring in the vacuum space extending from the hump-shaped reinforcement ring on the outer vacuum vessel to the inner pressure vessel, the composite support ring nested in the recess in the hump-shaped reinforcement ring.

Abstract: A pressure vessel apparatus for cryogenic capable storage of hydrogen or other cryogenic gases at high pressure includes an insert with a parallel inlet duct, a perpendicular inlet duct connected to the parallel inlet. The perpendicular inlet duct and the parallel inlet duct connect the interior cavity with the external components. The insert also includes a parallel outlet duct and a perpendicular outlet duct connected to the parallel outlet duct. The perpendicular outlet duct and the parallel outlet duct connect the interior cavity with the external components.

Abstract: A pressure vessel apparatus for cryogenic capable storage of hydrogen or other cryogenic gases at high pressure includes an insert with a parallel inlet duct, a perpendicular inlet duct connected to the parallel inlet. The perpendicular inlet duct and the parallel inlet duct connect the interior cavity with the external components. The insert also includes a parallel outlet duct and a perpendicular outlet duct connected to the parallel outlet duct. The perpendicular outlet duct and the parallel outlet duct connect the interior cavity with the external components.

Abstract: An insert for a cryogenic capable pressure vessel for storage of hydrogen or other cryogenic gases at high pressure. The insert provides the interface between a tank and internal and external components of the tank system. The insert can be used with tanks with any or all combinations of cryogenic, high pressure, and highly diffusive fluids. The insert can be threaded into the neck of a tank with an inner liner. The threads withstand the majority of the stress when the fluid inside the tank that is under pressure.

Abstract: An insert for a cryogenic capable pressure vessel for storage of hydrogen or other cryogenic gases at high pressure. The insert provides the interface between a tank and internal and external components of the tank system. The insert can be used with tanks with any or all combinations of cryogenic, high pressure, and highly diffusive fluids. The insert can be threaded into the neck of a tank with an inner liner. The threads withstand the majority of the stress when the fluid inside the tank that is under pressure.

Abstract: A cryogenic-capable high pressure container which combines the use of cryogenic-capable high pressure vessels and ultra-thin thermal barrier(s) having a thickness less than about 5 mm because of the reduced thermal requirements of the container from flexible usage, for maximizing storage space. Additional increase in storage capacity may be obtained by using conformable pressure vessels having box-shaped configurations for further maximizing storage space and capacity. Further efficiencies may be achieved by nesting high pressure vessels inside box-shaped lower pressure vessels to utilize for storage the interstitial spaces form between them.