Abstract: A metal contact of a residential circuit breaker with ordered ceramic microparticles is provided. The metal contact comprises an electrical contact material comprising a metal alloy and ceramic particles to form a metal matrix composite material. Both materials the metal alloy and the ceramic particles are present together as a metal compound but without forming an alloy. The metal compound is a matrix and reinforcement being the ceramic particles such that first the ceramic particles has a sintering step to get a homogeneous preform for the metal compound being porous with a controlled size obtained by pressing a particle size of about few micrometers of the ceramic particles and then a liquid metal infiltration step to provide a homogenous distribution of the metal alloy and the ceramic particles in a three-dimensional open porous arrangement and the homogenous distribution results in ordered microstructures.

Abstract: A metal contact of a residential circuit breaker with ordered ceramic microparticles is provided. The metal contact comprises an electrical contact material comprising a metal alloy and ceramic particles to form a metal matrix composite material. Both materials the metal alloy and the ceramic particles are present together as a metal compound but without forming an alloy. The metal compound is a matrix and reinforcement being the ceramic particles such that first the ceramic particles has a sintering step to get a homogeneous preform for the metal compound being porous with a controlled size obtained by pressing a particle size of about few micrometers of the ceramic particles and then a liquid metal infiltration step to provide a homogenous distribution of the metal alloy and the ceramic particles in a three-dimensional open porous arrangement and the homogenous distribution results in ordered microstructures.