Abstract: A composite forming station for forming a T-profile composite part from a planar laminate. The composite forming station includes in-line rollers arranged along a forming direction, wherein a thickness and/or edge angle each roller is greater than the preceding roller, wherein the rollers gradually splay apart feet sections of the planar laminate to convert the laminate to the T-profile composite part.

Abstract: A method for manufacturing curved composite material omega stringers, comprising: automatic tape laying-up in an ATL machine, an AFP machine or a FLU machine and automatic cutting of the contour, to achieve a straight preform with reinforcements; flat forming to obtain an omega shape on the straight preform to transform it into a straight omega shaped preform; and curve forming the straight omega shaped preform by placing it in a flexible tool comprising a longitudinally embedded stiff band and a laminate clamping arrangement, the laminate clamping arrangement being located in extreme positions of the flexible tool, the flexible tool being covered by a mechanical closing arrangement, such that a head of the straight omega shaped preform has reinforcements on both extremes, the reinforcements being held by the laminate clamping arrangement during the forming process, and afterwards the straight omega shaped preform is heated and transformed into a curved omega stringer.

Abstract: A method for manufacturing a structure by curing together a base laminate and structural components placed thereon. Particularly, the uncured structural component has a peripheral tapered foot edge so that the vacuum bag placed thereon follows all the uncured plies without an abrupt leap from the structural component foot to the base laminate.

Abstract: A composite forming station for forming a T-profile composite part from a planar laminate. The composite forming station includes in-line rollers arranged along a forming direction, wherein a thickness and/or edge angle each roller is greater than the preceding roller, wherein the rollers gradually splay apart feet sections of the planar laminate to convert the laminate to the T-profile composite part.

Abstract: A method for manufacturing curved composite material omega stringers, comprising: automatic tape laying-up in an ATL machine, an AFP machine or a FLU machine and automatic cutting of the contour, to achieve a straight preform with reinforcements; flat forming to obtain an omega shape on the straight preform to transform it into a straight omega shaped preform; and curve forming the straight omega shaped preform by placing it in a flexible tool comprising a longitudinally embedded stiff band and a laminate clamping arrangement, the laminate clamping arrangement being located in extreme positions of the flexible tool, the flexible tool being covered by a mechanical closing arrangement, such that a head of the straight omega shaped preform has reinforcements on both extremes, the reinforcements being held by the laminate clamping arrangement during the forming process, and afterwards the straight omega shaped preform is heated and transformed into a curved omega stringer.

Abstract: A method for manufacturing a composite part of an aircraft comprising the steps of placing a prepreg preform in a molding die between at least a molding die base part and a molding die upper part, debulking the air trapped in the prepreg, displacing the molding die upper part against the molding die base part in a direction perpendicular to the plane of the prepreg preform such that the molding die upper part presses the laminated perform until it reaches a blocking arrangement defining the position of the upper part relative to the base part for giving the prepreg preform the nominal thickness of the cured part, wherein said displacement is achieved by bolting the different parts of the molding die against each other, providing an elevated temperature to the preform such that it is cured.

Abstract: Method for manufacturing a base structure (8) of an aeronautical torsion box (1) for an aircraft (11) characterized in that it comprises the steps of: a.—providing at least a fresh skin (3), at least one fresh stringer (4), at least a fresh front spar (5) and fresh rear spar (6), b.—positioning the fresh skin (3), the at least one fresh stringer, the fresh spars (5, 6) in a curing tool in a configuration corresponding to that of a base structure (8), c.—subjecting the structure (8) to a single curing cycle, obtaining a cured base structure (8).

Abstract: Method for manufacturing a base structure (8) of an aeronautical torsion box (1) for an aircraft (11) characterized in that it comprises the steps of: a.—providing at least a fresh skin (3), at least one fresh stringer (4), at least a fresh front spar (5) and fresh rear spar (6), b.—positioning the fresh skin (3), the at least one fresh stringer, the fresh spars (5, 6) in a curing tool in a configuration corresponding to that of a base structure (8), c.—subjecting the structure (8) to a single curing cycle, obtaining a cured base structure (8).

Abstract: A method for manufacturing a composite part of an aircraft comprising the steps of placing a prepreg preform in a molding die between at least a molding die base part and a molding die upper part, debulking the air trapped in the prepreg, displacing the molding die upper part against the molding die base part in a direction perpendicular to the plane of the prepreg preform such that the molding die upper part presses the laminated perform until it reaches a blocking arrangement defining the position of the upper part relative to the base part for giving the prepreg preform the nominal thickness of the cured part, wherein said displacement is achieved by bolting the different parts of the molding die against each other, providing an elevated temperature to the preform such that it is cured.

Abstract: The invention relates to a reinforcing frame (1) of the fuselage (2) of an aircraft, said fuselage (2) comprising a skin (3) and stringers (20), the mentioned frame (1) comprising a structural member (4) and a closed, internally hollow honeycomb member (5), the structural member (4) comprising a lower base (6) which is arranged on the inner face of the skin (3) of the fuselage (2), and through which the stringers (20) connecting the frames (1) to the rest of the structure of the fuselage (2) pass, and upper reinforcing members (7) on which the mentioned honeycomb members (5) are arranged, such that the honeycomb members (5) increase the inertia and the stiffness of the frame (1) without adding weight thereto, the frame (1) having high stiffness in the transverse direction, in addition to being intrinsically stable to local buckling.

Abstract: The invention relates to a reinforcing frame (1) of the fuselage (2) of an aircraft, said fuselage (2) comprising a skin (3) and stringers (20), the mentioned frame (1) comprising a structural member (4) and a closed, internally hollow honeycomb member (5), the structural member (4) comprising a lower base (6) which is arranged on the inner face of the skin (3) of the fuselage (2), and through which the stringers (20) connecting the frames (1) to the rest of the structure of the fuselage (2) pass, and upper reinforcing members (7) on which the mentioned honeycomb members (5) are arranged, such that the honeycomb members (5) increase the inertia and the stiffness of the frame (1) without adding weight thereto, the frame (1) having high stiffness in the transverse direction, in addition to being intrinsically stable to local buckling.