Abstract: The present disclosure broadly relates to a high temperature chemical process for the synthesis of cesium tungstate in the solid state and the preparation of aqueous solutions or deuterated solutions of cesium tungstate. More specifically, but not exclusively, the present disclosure relates to a high temperature chemical process in which tungsten oxide compounds such as tungsten oxides, or natural or synthetic concentrates such as wolframite or scheelite, tungsten industrial by-products or there mixture thereof, are mixed with cesium compounds such as cesium carbonate, or cesium sulfate, or cesium hydroxide or their mixtures thereof and the mixture is roasted in air or oxygen at high temperature inside a kiln. After cooling, the solid sintered mass containing cesium tungstate is leached or dissolved with water or heavy water for producing dense aqueous solutions or deuterated solutions of cesium tungstate.

Abstract: The present disclosure broadly relates to a process for preparing aqueous solutions of vanadium sulfates or aqueous solutions of transition metal sulfates. More specifically, but not exclusively, the present disclosure relates to a direct electrochemical process in which a suspension, obtained by slurrying transition metals oxides such as oxides of vanadium, oxides of iron, oxides of cobalt, oxides of nickel, oxides of chromium, oxides of manganese, oxides of titanium, oxides of cerium, oxides of praseodymium, oxides of europium, oxides of terbium, oxides of uranium, oxides of plutonium, or their mixtures thereof with sulfuric acid as carrier fluid, is reduced electrochemically inside the cathode compartment of an electrolyzer to produce an aqueous solution of vanadium sulfates or of transition metal sulfates. Simultaneously, oxidizing co-products are produced in the anode compartment.

Abstract: The present disclosure broadly relates to a process for recovering vanadium, iron, titanium and silica values from vanadiferous feedstocks. More specifically, but not exclusively, the present disclosure relates to a metallurgical process in which vanadium, iron, titanium and silica values are recovered from vanadiferous feedstocks such as vanadiferous titanomagnetite, iron ores, vanadium slags and industrial wastes and by-products containing vanadium. The process broadly comprises digesting the vanadiferous feedstocks into sulfuric acid thereby producing a sulfation cake; dissolving the sulfation cake and separating insoluble solids thereby producing a pregnant solution; reducing the pregnant solution thereby producing a reduced pregnant solution; and crystallizing ferrous sulfate hydrates from the reduced pregnant solution, producing an iron depleted reduced solution.

Abstract: The present disclosure broadly relates to a process for recovering vanadium, iron, titanium and silica values from vanadiferous feedstocks. More specifically, but not exclusively, the present disclosure relates to a metallurgical process in which vanadium, iron, titanium and silica values are recovered from vanadiferous feedstocks such as vanadiferous titanomagnetite, iron ores, vanadium slags and industrial wastes and by-products containing vanadium. The process broadly comprises digesting the vanadiferous feedstocks into sulfuric acid thereby producing a sulfation cake; dissolving the sulfation cake and separating insoluble solids thereby producing a pregnant solution; reducing the pregnant solution thereby producing a reduced pregnant solution; and crystallizing ferrous sulfate hydrates from the reduced pregnant solution, producing an iron depleted reduced solution.

Abstract: The present disclosure broadly relates to a process for recovering vanadium, iron, titanium and silica values from vanadiferous feedstocks. More specifically, but not exclusively, the present disclosure relates to a metallurgical process in which vanadium, iron, titanium and silica values are recovered from vanadiferous feedstocks such as vanadiferous titanomagnetite, iron ores, vanadium slags and industrial wastes and by-products containing vanadium. The process broadly comprises digesting the vanadiferous feedstocks into sulfuric acid thereby producing a sulfation cake; dissolving the sulfation cake and separating insoluble solids thereby producing a pregnant solution; reducing the pregnant solution thereby producing a reduced pregnant solution; and crystallizing ferrous sulfate hydrates from the reduced pregnant solution, producing an iron depleted reduced solution.

Abstract: An electrochemical process for the concurrent recovery of iron metal and chlorine gas from an iron-rich metal chloride solution, comprising electrolysing the iron-rich metal chloride solution in an electrolyser comprising a cathodic compartment equipped with a cathode having a hydrogen overpotential higher than that of iron and containing a catholyte having a pH below about 2, an anodic compartment equipped with an anode and containing an anolyte, and a separator allowing for anion passage, the electrolysing step comprising circulating the iron-rich metal chloride solution in a non-anodic compartment of the electrolyser, thereby causing iron to be electrodeposited at the cathode and chlorine gas to evolve at the anode, and leaving an iron-depleted solution, which is recirculated, at least in part, to the iron-rich metal chloride solution. The iron-rich metal chloride solution may originate from carbo-chlorination wastes, spent acid leaching liquors or pickling liquors.

Abstract: An electrochemical process for the concurrent recovery of iron metal and chlorine gas from an iron-rich metal chloride solution, comprising electrolysing the iron-rich metal chloride solution in an electrolyser comprising a cathodic compartment equipped with a cathode having a hydrogen overpotential higher than that of iron and containing a catholyte having a pH below about 2, an anodic compartment equipped with an anode and containing an anolyte, and a separator allowing for anion passage, the electrolysing step comprising circulating the iron-rich metal chloride solution in a non-anodic compartment of the electrolyser, thereby causing iron to be electrodeposited at the cathode and chlorine gas to evolve at the anode, and leaving an iron-depleted solution, which is recirculated, at least in part, to the iron-rich metal chloride solution. The iron-rich metal chloride solution may originate from carbo-chlorination wastes, spent acid leaching liquors or pickling liquors.

Abstract: An electrochemical process for the recovery of metallic iron or an iron-rich alloy, oxygen and sulfuric acid from iron-rich metal sulfate wastes is described. Broadly, the electrochemical process comprises providing an iron-rich metal sulfate solution; electrolyzing the iron-rich metal sulfate solution in an electrolyzer comprising a cathodic compartment equipped with a cathode having a hydrogen over-potential equal or higher than that of iron and containing a catholyte having a pH below about 6.0; an anodic compartment equipped with an anode and containing an anolyte; and a separator allowing for anion passage; and recovering electrodeposited iron or iron-rich alloy, sulfuric acid and oxygen gas. Electrolyzing the iron-rich metal sulfate solution causes iron or an iron-rich alloy to be electrodeposited at the cathode, nascent oxygen gas to evolve at the anode, sulfuric acid to accumulate in the anodic compartment and an iron depleted solution to be produced.

Abstract: A lightweight, high strength and corrosion resistant composite metallic material is disclosed herein. The composite metallic material typically comprises a high-to-weight ratio, low density core material; and a corrosion resistant protective refractory metal layer. The method for making the composite metallic material comprises the steps of surface activating the core material and forming a refractory metal on the surface of the surface activated core material by physical, chemical or electrochemical processes. Such a composite material is suitable for making biomaterials, corrosion resistant equipment and industrial electrodes.

Abstract: An electrochemical process for the concurrent recovery of iron metal and chlorine gas from an iron-rich metal chloride solution, comprising electrolysing the iron-rich metal chloride solution in an electrolyser comprising a cathodic compartment equipped with a cathode having a hydrogen overpotential higher than that of iron and containing a catholyte having a pH below about 2, an anodic compartment equipped with an anode and containing an anolyte, and a separator allowing for anion passage, the electrolysing step comprising circulating the iron-rich metal chloride solution in a non-anodic compartment of the electrolyser, thereby causing iron to be electrodeposited at the cathode and chlorine gas to evolve at the anode, and leaving an iron-depleted solution. The iron-rich metal chloride solution may originate from carbo-chlorination wastes, spent acid leaching liquors or pickling liquors.

Abstract: This invention relates to a method for electrowinning of titanium metal or titanium alloys from electrically conductive titanium mixed oxide compounds in the liquid state such as molten titania slag, molten ilmenite, molten leucoxene, molten perowskite, molten titanite, molten natural or synthetic rutile or molten titanium dioxide. The method involves providing the conductive titanium oxide compound at temperatures corresponding to the liquid state, pouring the molten material into an electrochemical reactor to form a pool of electrically conductive liquid acting as cathode material, covering the cathode material with a layer of electrolyte, such as molten salts or a solid state ionic conductor, deoxidizing electrochemically the molten cathode by direct current electrolysis. Preferably, the deoxidizing step is performed at high temperature using either a consumable carbon anode or an inert dimensionally stable anode or a gas diffusion anode.

Abstract: The method relates to a pyrometallurgical and hydrometallurgical process for the recovery and recycling of lithium and vanadium compounds from a material comprising spent rechargeable lithium batteries, particularly lithium metal gel and solid polymer electrolyte rechargeable batteries. The method involves providing a mass of the material, hardening it by cooling at a temperature below room temperature, comminuting the mass of cooled and hardened material, digesting with an acid its ashes obtained by incineration, or its solidified salts obtained by molten salt oxidation, or the comminuted mass itself, to give a mother liquor, extracting vanadium compounds from the mother liquor, separating heavy metals and aluminium therefrom, and precipitating lithium carbonate from the remaining solution.

Abstract: This invention relates to a method for electrowinning of titanium metal or titanium alloys from electrically conductive titanium mixed oxide compounds in the liquid state such as molten titania slag, molten ilmenite, molten leucoxene, molten perowskite, molten titanite, molten natural or synthetic rutile or molten titanium dioxide. The method involves providing the conductive titanium oxide compound at temperatures corresponding to the liquid state, pouring the molten material into an electrochemical reactor to form a pool of electrically conductive liquid acting as cathode material, covering the cathode material with a layer of electrolyte, such as molten salts or a solid state ionic conductor, deoxidizing electrochemically the molten cathode by direct current electrolysis.

Abstract: The method relates to a pyrometallurgical and hydrometallurgical process for the recovery and recycling of lithium and vanadium compounds from a material comprising spent rechargeable lithium batteries, particularly lithium metal gel and solid polymer electrolyte rechargeable batteries. The method involves providing a mass of the material, hardening it by cooling at a temperature below room temperature, comminuting the mass of cooled and hardened material, digesting with an acid its ashes obtained by incineration, or its solidified salts obtained by molten salt oxidation, or the comminuted mass itself, to give a mother liquor, extracting vanadium compounds from the mother liquor, separating heavy metals and aluminium therefrom, and precipitating lithium carbonate from the remaining solution.