Abstract: A sensor element for detecting a level of a gas component in the measured gas or a temperature of the measured gas. The sensor element includes at least one solid electrolyte layer. The solid electrolyte layer has at least one plated-through hole. The sensor element further includes a conductive element, which produces an electrically conductive connection through the plated-through hole. In the plated-through hole, the solid electrolyte layer is electrically insulated from the conductive element by an insulating element. At least one opening region of the plated-through hole is stabilized against phase transition by a stabilizing element. The stabilizing element is made at least partially of a material, which includes a noble metal and an element selected from the group consisting of: V, Nb, Ta, Sb, Bi, Cr, Mo, W. A method for manufacturing the sensor element is also provided.

Abstract: A sensor element, in particular for detection of a physical property of a gas, in particular for detection of the concentration of a gas component or of the temperature or of a solid constituent or of a liquid constituent of an exhaust gas of an internal combustion engine, the sensor element including, a solid electrolyte film and including, located oppositely from one another in its longitudinal direction, first and second end regions, the sensor element including outside the second end region, in particular in the first end region, a functional element electrically conductively connected to a contact surface disposed in the second end region on the outer surface of the sensor element, the contact surface having a rounding, which is a radius, on its side facing away from the first end region. The contact surfaces each include three sub-regions: head region, neck region, and body region.

Abstract: A sensor element for detecting a physical property of a gas includes: a first end region and a second end region opposing one another; a functional element in the first end region interior that is electroconductively connected to a contact area disposed in the second end region exterior; the electrically conductive connection between the functional element and the contact area having a conductor in the interior of the sensor element essentially extending in the longitudinal direction, and having a leadthrough that essentially extends orthogonally to the longitudinal direction of the sensor element. The ratio between an electrical resistance of the conductor and an electrical resistance of the leadthrough is between 3 and 1/3.

Abstract: A sensor element for detecting a physical property of a gas includes: a solid electrolyte film; a first end area and a second end area situated diametrically opposite in the longitudinal direction; a functional element in the first end area in the interior which is electrically conductively connected to a contact surface situated in the second end area on the outer surface, the electrically conductive connection having a strip conductor running essentially in the longitudinal direction in the interior of the sensor element; and a reference gas channel running essentially in the longitudinal direction of the sensor element communicating with a reference gas outside of the sensor element via a reference gas opening, the strip conductor and the reference gas channel being situated in such a way that at least a partial overlap occurs between them.

Abstract: A sensor element for detecting a level of a gas component in the measured gas or a temperature of the measured gas. The sensor element includes at least one solid electrolyte layer. The solid electrolyte layer has at least one plated-through hole. The sensor element further includes a conductive element, which produces an electrically conductive connection through the plated-through hole. In the plated-through hole, the solid electrolyte layer is electrically insulated from the conductive element by an insulating element. At least one opening region of the plated-through hole is stabilized against phase transition by a stabilizing element. The stabilizing element is made at least partially of a material, which includes a noble metal and an element selected from the group consisting of: V, Nb, Ta, Sb, Bi, Cr, Mo, W. A method for manufacturing the sensor element is also provided.

Abstract: A sensor element for detecting a physical property of a gas includes: a first end region and a second end region opposing one another; a functional element in the first end region interior that is electroconductively connected to a contact area disposed in the second end region exterior; the electrically conductive connection between the functional element and the contact area having a conductor in the interior of the sensor element essentially extending in the longitudinal direction, and having a leadthrough that essentially extends orthogonally to the longitudinal direction of the sensor element. The ratio between an electrical resistance of the conductor and an electrical resistance of the leadthrough is between 3 and ?.

Abstract: A sensor element, in particular for detection of a physical property of a gas, in particular for detection of the concentration of a gas component or of the temperature or of a solid constituent or of a liquid constituent of an exhaust gas of an internal combustion engine, the sensor element including, a solid electrolyte film and including, located oppositely from one another in its longitudinal direction, first and second end regiona, the sensor element including outside the second end region, in particular in the first end region, a functional element electrically conductively connected to a contact surface disposed in the second end region on the outer surface of the sensor element, the contact surface having a rounding, which is a radius, on its side facing away from the first end region. The contact surfaces each include three sub-regions: head region, neck region, and body region.

Abstract: A sensor element for detecting a physical property of a gas includes: a solid electrolyte film; a first end area and a second end area situated diametrically opposite in the longitudinal direction; a functional element in the first end area in the interior which is electrically conductively connected to a contact surface situated in the second end area on the outer surface, the electrically conductive connection having a strip conductor running essentially in the longitudinal direction in the interior of the sensor element; and a reference gas channel running essentially in the longitudinal direction of the sensor element communicating with a reference gas outside of the sensor element via a reference gas opening, the strip conductor and the reference gas channel being situated in such a way that at least a partial overlap occurs between them.

Abstract: A gas-sensor element having a layer-type arrangement or configuration, in particular for determining gas components and/or concentrations of gas components of a measuring gas, having a sensor cell, including a first electrode, which is to be exposed to the measuring gas, a second electrode, which is to be exposed to a reference gas, and a solid-state electrolyte situated between the two electrodes, including a reference-air channel situated between the electrode that is exposed to the reference gas and the solid-state electrolyte, and including a heating element. In the superposition of two gas-sensor element layers, a path formed by an electrode facing the heating element is developed at a lateral offset with respect to a path formed by the heating element.

Abstract: A sensor element for gas sensors is described for determining gas components of a gas mixture, especially in exhaust gases of internal combustion engines, having at least one electrochemical measuring cell and at least one porous layer that is exposed to the gas mixture. The porous layer contains palladium, platinum, ruthenium, an alkali metal and/or an alkaline earth metal, the platinum being contained in the porous layer at a minimum concentration of 1.5 wt. %. Furthermore, a method and an impregnating solution are described for producing the sensor element.

Abstract: A ceramic insulating material, in particular for sensor elements for determining the concentration of gas components in gas mixtures, is based on an alkaline earth-containing ceramic. The insulating material contains a hexaaluminate of the alkaline earth metal and at least one mixed compound of the alkaline earth metal with an acid oxide, the molar ratio of hexaaluminate to the sum of mixed compounds in the insulating material being 1.3 to 4.0.

Abstract: The present invention relates to a porous aluminum oxide structure comprising Al2O3 and Zr, the structure having an open porosity greater than about 30% and an average pore size from about 20 nm to about 1000 nm, wherein the Zr, expressed as ZrO2, has a concentration less than about 5 weight % of the weight of the Al2O3.

Abstract: The present invention relates to a porous aluminum oxide structure comprising Al2O3 and Zr, the structure having an open porosity greater than about 30% and an average pore size from about 20 nm to about 1000 nm, wherein the Zr, expressed as ZrO2, has a concentration less than about 5 weight % of the weight of the Al2O3.