Patents by Inventor Frank C. Dunbar

Frank C. Dunbar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5066549
    Abstract: Continuously hot dip aluminum coated ferritic chromium alloy steel strip. After the steel has been given a pretreatment to remove surface contaminants, the steel is protected in a hydrogen atmosphere until it is passed into the molten aluminum coating metal. The coating metal readily wets the steel surface to prevent uncoated areas or pin holes in the coating layer.
    Type: Grant
    Filed: November 22, 1988
    Date of Patent: November 19, 1991
    Assignee: Armco Inc.
    Inventors: Farrell M. Kilbane, Richard A. Coleman, Frank C. Dunbar, Alan F. Gibson
  • Patent number: 4883723
    Abstract: Continuously hot dip aluminum coated ferritic chromium alloy steel strip. After the steel has been given a pretreatment to remove surface contaminants, the steel is protected in a hydrogen atmosphere until it is passed into the molten aluminum coating metal. The coating metal readily wets the steel surface to prevent uncoated areas or pin holes in the coating layer.
    Type: Grant
    Filed: June 24, 1988
    Date of Patent: November 28, 1989
    Assignee: Armco Inc.
    Inventors: Farrell M. Kilbane, Richard A. Coleman, Frank C. Dunbar, Alan F. Gibson
  • Patent number: 4800135
    Abstract: Continuously hot dip aluminum coated ferritic chromium alloy steel strip. After the steel has been given a pretreatment to remove surface contaminants, the steel is protected in a hydrogen atmosphere until it is passed into the molten aluminum coating metal. The coating metal readily wets the steel surface to prevent uncoated areas or pin holes in the coating layer.
    Type: Grant
    Filed: February 20, 1987
    Date of Patent: January 24, 1989
    Assignee: Armco Inc.
    Inventors: Farrell M. Kilbane, Richard A. Coleman, Frank C. Dunbar, Alan F. Gibson
  • Patent number: 4675214
    Abstract: Continuously hot dip aluminum coated ferritic chromium alloy steel strip. After the steel has been given a pretreatment to remove surface contaminants, the steel is protected in a hydrogen atmosphere until it is passed into the molten aluminum coating metal. The coating metal readily wets the steel surface to prevent uncoated areas or pin holes in the coating layer.
    Type: Grant
    Filed: May 20, 1986
    Date of Patent: June 23, 1987
    Inventors: Farrell M. Kilbane, Richard A. Coleman, Frank C. Dunbar, Alan F. Gibson
  • Patent number: 4416920
    Abstract: The application discloses a method of terne coating, and a terne coated product, wherein the tin content of the terne is substantially lower than in conventional terne, without the need for other alloying elements in substitution for tin, such as zinc, antimony, silver, and phosphorus. The tin content of the terne bath is lowered below conventional percentages, to between about 2% and about 6.5% and the terne coated product, upon emerging from the coating bath, is jet finished. Such a terne coat has improved solderability and appearance with no change in pinhole frequency. Coating weight control is easier than with a terne coat having 7% or more tin in the bath.
    Type: Grant
    Filed: August 17, 1981
    Date of Patent: November 22, 1983
    Assignee: Armco Inc.
    Inventors: Marvin B. Pierson, Frank C. Dunbar
  • Patent number: 4315056
    Abstract: The application discloses a method of terne coating, and a terne coated product, wherein the tin content of the terne is substantially lower than in conventional terne, without the need for other alloying elements in substitution for tin, such as zinc, antimony, silver, and phosphorus. The tin content of the terne bath is lowered below conventional percentages, to between about 2% and about 6.5% and the terne coated product, upon emerging from the coating bath, is jet finished. Such a terne coat has improved solderability and appearance with no change in pinhole frequency. Coating weight control is easier than with a terne coat having 7% or more tin in the bath.
    Type: Grant
    Filed: February 4, 1980
    Date of Patent: February 9, 1982
    Assignee: Armco Inc.
    Inventors: Marvin B. Pierson, Frank C. Dunbar
  • Patent number: 4140552
    Abstract: A method of surface treatment of aluminum-killed and low alloy steel strip and sheet for fluxless hot dip metallic coating which comprises heating the steel in a furnace atmosphere containing the hot gaseous combustion products of air with a sulfur bearing gaseous fuel including 5 to 1600 grains of sulfur per 100 cubic feet of fuel wherein the atmosphere includes sulfur compounds and from about 6% free oxygen to about 7% by volume excess combustibles whereby to form a sulfur and oxygen rich film on the steel surfaces, passing the steel into a further heating section wherein it is brought to a maximum temperature of about 593.degree. to about 927.degree. C. in a reducing atmosphere containing at least 10% hydrogen by volume, passing the steel into a cooling section having an atmosphere containing at least 10% hydrogen and the balance nitrogen whereby to reduce the sulfur and oxygen rich film to a metallic iron surface, and cooling the steel approximately to the temperature of the molten coating metal bath.
    Type: Grant
    Filed: December 23, 1976
    Date of Patent: February 20, 1979
    Assignee: Armco Steel Corporation
    Inventors: Jerry L. Arnold, Frank C. Dunbar
  • Patent number: 4123291
    Abstract: A method of preparing the surfaces of steel strip and sheet stock for fluxless hot dip coating with molten metal by passing the stock through a first heating zone containing the hot gaseous products of combustion of a sulfur-bearing gaseous fuel with air, continuing the heating in a further heating zone, and cooling the stock approximately to the temperature of the molten coating metal in a reducing atmosphere. The radiant energy absorptivity of the stock is increased by forming a visible sulfur and oxygen rich layer thereon in the first heating zone and preserving the layer throughout the further heating zone. Coke oven gas may be used as fuel in the first heating zone.
    Type: Grant
    Filed: December 23, 1976
    Date of Patent: October 31, 1978
    Assignee: Armco Steel Corporation
    Inventors: Jerry L. Arnold, Frank C. Dunbar, Alan F. Gibson, Marvin B. Pierson
  • Patent number: 3936543
    Abstract: A method of preparing carbon steel strip and sheet for hot dip metallic coating in a Selas-type direct-fired furnace, wherein the atmosphere in the furnace is controlled to contain from about 3% oxygen to about 2% excess combustibles by volume, thereby forming a thin iron oxide film on the carbon steel surfaces. The strip and sheet is then heated in a subsequent furnace containing at least 5% hydrogen by volume at a temperature sufficient to reduce the oxide film, viz., at least about 675.degree.C. The direct-fired furnace is preferably operated at stoichiometrically equivalent fuel:air ratios.
    Type: Grant
    Filed: August 22, 1974
    Date of Patent: February 3, 1976
    Assignee: Armco Steel Corporation
    Inventors: Fred Byrd, Marvin B. Pierson, Thomas A. Compton, Frank C. Dunbar
  • Patent number: RE29726
    Abstract: A method of preparing carbon steel strip and sheet for hot dip metallic coating in a Selas-type direct-fired furnace, wherein the atmosphere in the furnace is controlled to contain from about 3% oxygen to about 2% excess combustibles by volume, thereby forming a thin iron oxide film on the carbon steel surfaces. The strip and sheet is then heated in a subsequent furnace containing at least 5% hydrogen by volume at a temperature sufficient to reduce the oxide film, viz., at least about 675.degree. C. The direct-fired furnace is preferably operated at stoichiometrically equivalent fuel:air ratios.
    Type: Grant
    Filed: February 14, 1977
    Date of Patent: August 8, 1978
    Assignee: Armco Steel Corporation
    Inventors: Fred Byrd, Marvin B. Pierson, Thomas A. Compton, Frank C. Dunbar