Patents by Inventor Frank Herzog

Frank Herzog has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11331726
    Abstract: The invention relates to a device (1) for the generative production of a three-dimensional object (2) by means of successive layer-by-layer selective solidification of construction material layers consisting of a solidifiable construction material (3), by means of at least one laser beam (5), comprising at least one device (4) for generating at least one laser beam (5) for layer-by-layer selective solidification of individual construction material layers consisting of solidifiable construction material (3), a flow device (9) for generating a fluid flow (10) that flows at least partially through a processing chamber (8) of said device (1), and a detection device (12) for detecting an item of flow information describing at least one physical parameter and/or at least one chemical parameter of the fluid flow (10).
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: May 17, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Publication number: 20220134671
    Abstract: The invention relates to a method for manufacturing a three-dimensional component 14 by means of an additive construction method in which the component 14 is constructed by solidifying construction material 9 that can be solidified using radiation 18, especially a selective laser melting method or a selective laser sintering method, in which the component 14 is produced by successively solidifying construction material 9 that can be solidified using the impact of radiation 18 by melting or sintering, comprising the following features: providing an additive construction apparatus 1, especially an SLM apparatus or an SLS apparatus, comprising a process chamber 3, a construction platform 7 for carrying the construction material 9, and a radiation source arranged above the construction platform 7 for generating a point-type or linear energy input for creating a melting or sintering section in the construction material 9, providing a sensor apparatus 31 for selective detection of created melting or sintering secti
    Type: Application
    Filed: January 18, 2022
    Publication date: May 5, 2022
    Inventor: Frank Herzog
  • Patent number: 11292060
    Abstract: Additive manufacturing systems may include a laser melting apparatus, a sensor device, and a visualization apparatus. A laser melting apparatus may form a three-dimensional component by exposing a powder bed to a beam of radiation based on build coordinates, with the beam of radiation providing an energy influx that generates a melt pool in a melt region of the powder bed. A sensor device may capture sensor values corresponding to the melt pool and/or the melt region. A visualization apparatus may display a representation of the three-dimensional component, with the display including the build coordinates and the sensor values in respect of a capture location thereof in the three-dimensional component. The displayed representation may be based on a display output that includes sensor values correlated with build coordinates.
    Type: Grant
    Filed: August 26, 2020
    Date of Patent: April 5, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Sebastian Berumen, Jean Pierre Kruth, Tom Craeghs
  • Publication number: 20220072782
    Abstract: An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam, comprising at least one temperature control device (11), which is provided for at least partial temperature control of a construction material layer formed in a construction plane, wherein the temperature control device (11) comprises at least one temperature control element (12), which is provided for generating an, especially electromagnetic, temperature control beam, wherein the at least one temperature control element (12) is formed as or comprises a temperature control diode.
    Type: Application
    Filed: November 17, 2021
    Publication date: March 10, 2022
    Inventors: Frank Herzog, Florian Bechmann, Peter Pontiller-Schymura
  • Patent number: 11253923
    Abstract: System for the additive production of three-dimensional objects, comprising: —a device which is designed for the additive production of a three-dimensional object, wherein the device comprises a process chamber, within which additive construction processes for the additive production of three-dimensional objects can be carried out, —a powder module which can be docked to the process chamber of the at least one device, and which comprises a receiving chamber for receiving construction material that is to be solidified as part of an additive construction process or that is not solidified and/or a three-dimensional object that is to be additively produced or is additively produced as part of an additive construction process, —a cleaning module which can be docked to the process chamber of the at least one device and which comprises a cleaning device.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: February 22, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11247400
    Abstract: The invention relates to a method for manufacturing a three-dimensional component 14 by means of an additive construction method in which the component 14 is constructed by solidifying construction material 9 that can be solidified using radiation 18, especially a selective laser melting method or a selective laser sintering method, in which the component 14 is produced by successively solidifying construction material 9 that can be solidified using the impact of radiation 18 by melting or sintering.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: February 15, 2022
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog
  • Patent number: 11241838
    Abstract: A method for additive manufacturing of an object, in particular a hybrid object, based on a data record describing an object to be additively manufactured, includes providing a data record describing the object to be additively manufactured, subdividing the data record into at least two sub-data records, wherein a first sub-data record describes a first sub-object forming a first object part of the object to be additively manufactured, and at least one other sub-data record describes another sub-object forming another object part of the object to be additively manufactured, forming the first sub-object based on the first sub-data record in a first additive construction process, and forming the at least one other sub-object based on the at least one other sub-data record in at least one separate other additive construction process, wherein the at least one other sub-object is formed at least partially, especially completely, on the first sub-object.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: February 8, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Tanja Kroher
  • Patent number: 11198251
    Abstract: An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam, comprising at least one temperature control device (11), which is provided for at least partial temperature control of a construction material layer formed in a construction plane, wherein the temperature control device (11) comprises at least one temperature control element (12), which is provided for generating an, especially electromagnetic, temperature control beam, wherein the at least one temperature control element (12) is formed as or comprises a temperature control diode.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: December 14, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Peter Pontiller-Schymura
  • Patent number: 11179806
    Abstract: Device for production of three-dimensional components, namely a laser melting device or laser sintering device, in which a component is produced by successive solidifying of individual layers made from solidifiable construction material, by radiation, through melting of the construction material, wherein the dimensions and/or temperature of the melt area generated by a point-shaped or line-shaped energy input can be captured by a sensor device of a process monitoring system, and sensor values for evaluation of a component quality can by deduced therefrom, wherein the radiation created by the melt area and used for the generation of the sensor values passes through the scanner used for the melt energy input, and guided to the sensor device of the process monitoring system, wherein an optical focus tracking device is arranged in the radiation path used for generation of the sensor values between the scanner and the sensor device.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: November 23, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Tobias Bokkes, Fabian Zeulner
  • Publication number: 20210331392
    Abstract: An irradiation assembly for additively manufacturing three-dimensional objects may include an irradiation device and a magnetic mounting device configured to displaceably support the irradiation device. The irradiation device may include one or more illumination elements respectively configured to emit an energy beam. The magnetic mounting device may include a magnetic slider element coupled to the irradiation device and a magnetic stator element couplable to a housing structure of an additive manufacturing machine. The magnetic stator element may include a displacement track configured to guide the magnetic slider element along a movement path above at least a portion of a construction plane of the additive manufacturing machine while the one or more illumination elements respectively emit the energy beam to selectively irradiate build material at specified regions of the construction plane.
    Type: Application
    Filed: July 2, 2021
    Publication date: October 28, 2021
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
  • Patent number: 11148366
    Abstract: The invention relates to a construction chamber (1) for an apparatus for additive manufacturing of three-dimensional objects, comprising a construction chamber base body (2) which limits a construction volume (4) forming a construction room (3), wherein the construction chamber base body (2) is formed segmented in several construction chamber base body segments (2a, 2b) that can be attached or are attached to each other forming the construction chamber base body (2).
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: October 19, 2021
    Assignee: Concept Laser GmbH
    Inventors: Frank Herzog, Florian Bechmann, Frank Schödel
  • Patent number: 11135768
    Abstract: Methods of additively manufacturing components include providing a first control command and/or a second control command to a cart selected from among a plurality of carts. The first control command may be configured to cause the selected cart to autonomously drive or fly to a construction container selected from among a plurality of construction containers and to receive automatically the selected construction container, and, upon the selected cart receiving automatically the selected construction container, to autonomously drive or fly the selected cart to a construction apparatus selected from among a plurality of construction apparatuses.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: October 5, 2021
    Assignee: Concept Laser GmbH
    Inventor: Frank Herzog
  • Patent number: 11130289
    Abstract: An apparatus for the generative production of a three-dimensional object by successive, selective layer-by-layer solidification of construction material layers of a solidifiable construction material by means of at least one energy beam, comprising at least one device for generating at least one energy beam for selective layer-by-layer solidification of individual construction material layers of a solidifiable construction material, wherein the device is configured to generate an energy beam directed directly onto a construction plane, and an exhaust device which is configured to exhaust non-solidified construction material detached from the construction plane during processing and/or process gases arising during processing, wherein the exhaust device comprises at least one exhaust element through which a suction flow may or does flow, wherein at least one passage opening is formed in the at least one exhaust element for passage of an energy beam generated by the device and directed directly onto the construc
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: September 28, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
  • Publication number: 20210268736
    Abstract: An apparatus for additive manufacturing of a three-dimensional object by successive layer-by-layer selective illumination and thus selective solidification of construction material layers formed in a construction plane, consisting of a solidifiable construction material by at least one energy beam, comprising a housing structure, and a combined coating and illumination assembly firmly arranged or formed on the housing structure of the apparatus, comprising a coating device provided for applying the construction material into the construction plane and for forming construction material layers to be solidified in the construction plane, and an illumination device provided for the selective illumination of respective construction material layers formed in the construction plane by the coating device, and a carrying device.
    Type: Application
    Filed: May 17, 2021
    Publication date: September 2, 2021
    Inventor: Frank Herzog
  • Patent number: 11090864
    Abstract: Methods of additively manufacturing a three-dimensional object include receiving manufacturing data from a memory chip physically associated with an exchangeable container configured for use with a system for additively manufacturing three-dimensional objects, and controlling a first operation comprising an operation of an active element of the exchangeable container and/or a second operation comprising an operation of a transporting path configured to transport the exchangeable container within the system for additively manufacturing three-dimensional objects, in which controlling the first operation and/or the second operation is based at least in part on an object to be and/or being additively manufactured using the exchangeable container.
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: August 17, 2021
    Assignee: Concept Laser GmbH
    Inventor: Frank Herzog
  • Patent number: 11052605
    Abstract: The present invention concerns a device 1 for the additive manufacture of a three-dimensional object (2) by successive, layered, selective illumination and associated solidification of built material layers formed in a construction plane (11) of a built material (3) that can be solidified by means of at least one energy beam (4), comprising an illumination device (9) which comprises at least one illumination element (10) to generate an energy beam (4) directed to the construction plane (11) for the selective illumination of a built material layer that is to be solidified, wherein at least the one illumination element (10) is movably supported by means of a magnetic moving and mounting device (12) in at least one degree of freedom relative to the construction plane (11).
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: July 6, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
  • Publication number: 20210162667
    Abstract: A powder module for an apparatus for additive manufacturing of three-dimensional objects may include a powder chamber defining a powder room configured to receive a powdered construction material, a carrying device disposed within the powder room and defining a bottom portion of the powder room. The carrying device may be movably supported relative to the powder chamber. The powder room may have a maximum depth of from greater than 1,000 millimeters to 2,000 millimeters. An apparatus for additively manufacturing three-dimensional objects may include an aforementioned powder module.
    Type: Application
    Filed: February 12, 2021
    Publication date: June 3, 2021
    Inventors: Frank Herzog, Frank Schödel, Florian Bechmann
  • Patent number: 11020903
    Abstract: An apparatus (1) for additive manufacturing of three-dimensional objects (2) by successive, selective layer-by-layer exposure and thus solidification of construction material layers of a construction material (3) that can be solidified by means of a laser beam (5) generated by a laser beam generation device (4), comprising:—a laser beam generation device (4) provided for generating a laser beam (5) with beam properties defined by at least one laser beam parameter, especially a beam profile defined by at least one laser beam parameter;—a modulation device (9) assigned to the laser beam generation device (4) provided for purposefully changing at least one laser beam parameter that influences the beam properties, especially the beam profile, of the laser beam (5) generated by the laser beam generation device (4) on the basis of a target value that is or can be specified, especially by a user.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: June 1, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Markus Stark
  • Patent number: 11014196
    Abstract: A procedure for calibration of at least one scanning system of a laser sinter or laser melt facility can be carried out in a short time, can take place automatically, and thereby can be carried out before each individual construction process. The procedure may include generation of at least one line pattern through at least one scanning system on a surface at the level of a construction field.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: May 25, 2021
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner
  • Patent number: 11014294
    Abstract: System (1) for additive manufacturing of three-dimensional objects (2), comprising: a movable modular functional unit (12a-12d), a tunnel structure (21), an apparatus (3) which is configured for additive manufacturing of a three-dimensional object (2) by successive layerwise selective exposure and consequent solidification by means of an energy beam (5) of construction material layers which have been formed, wherein the apparatus (3) comprises a connecting portion (26), by means of which the apparatus (3) can be or is connected to the tunnel structure (21) so that a modular functional unit (12a-12d) can be moved starting from the apparatus (3) into the tunnel structure (21) or vice versa, a filling and/or emptying device (13) which is configured for filling with construction material (4) a reception space of a functional unit (12a-12d) moved into a filling section (14) of the filling. and/or emptying device (13).
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: May 25, 2021
    Assignee: CONCEPT LASER GMBH
    Inventor: Frank Herzog