Abstract: An abrasive article comprising a first group including a plurality of shaped abrasive particles overlying a backing, wherein the plurality of shaped abrasive particles of the first group define a first non-shadowing distribution relative to each other.

Abstract: This invention relates to composite backing materials (e.g., polymer impregnated nonwoven fabrics) and coated abrasive articles that include such composite backing materials. This invention also relates to methods of making and using said composite backing materials and coated abrasive articles. The claimed processes and systems related to the use and manufacturing of coated abrasive articles are improved and cost effective.

Abstract: An engineered coated abrasive product having a backing, a frontfill coat, a make coat, and/or a size coat, wherein at least one of the coats includes fibrillated fibers. The coated abrasive product is capable of improved inter-layer adhesion, retention of abrasive grains, and/or maintenance of abrasive grains in a more desirable orientation for grinding.

Abstract: A method includes casting a friction reducing layer on a carrier, and casting an adhesive layer overlying the friction reducing layer to form a multilayer cast film. The method further includes laminating the multilayer cast film to the load bearing substrate with the load bearing substrate to form a composite and shaping the composite. The load bearing substrate is closer to the adhesive layer than to the friction reducing layer.

Abstract: An abrasive article has an abrasive portion with an organic bond and abrasive particles. The abrasive article has a non-abrasive portion (NAP) mounted to the abrasive portion. The NAP includes molding compound (MC) having chopped strand fibers (CSF). The CSF can be coated with a thermoplastic coating having a loss on ignition (LOI) of at least about 2.4 wt %, and the NAP having no abrasive particles. The NAP can include an MC having no abrasive particles with a MOHS scale hardness of at least about 9. The NAP may include CSF coated with a primary coating and a secondary coating on the primary coating. The NAP may have an outer diameter that is at least half of but not greater than an outer diameter of the abrasive article.

Abstract: An abrasive article has an abrasive portion and chopped strand fibers (CSF) with enhanced strength and/or fracture of toughness. The CSF may be coated with a thermoplastic having a loss on ignition of at least about 2 wt %. The CSF can have a primary coating and a secondary coating on the primary coating. At least some of the CSF can have a length of at least about 6.3 mm.

Abstract: An abrasive article comprising a first group including a plurality of shaped abrasive particles overlying a backing, wherein the plurality of shaped abrasive particles of the first group define a first non-shadowing distribution relative to each other.

Abstract: An engineered coated abrasive product having a backing, a frontfill coat, a make coat, and/or a size coat, wherein at least one of the coats includes fibrillated fibers. The coated abrasive product is capable of improved inter-layer adhesion, retention of abrasive grains, and/or maintenance of abrasive grains in a more desirable orientation for grinding.

Abstract: A method includes casting a friction reducing layer on a carrier, and casting an adhesive layer overlying the friction reducing layer to form a multilayer cast film. The method further includes laminating the multilayer cast film to the load bearing substrate with the load bearing substrate to form a composite and shaping the composite. The load bearing substrate is closer to the adhesive layer than to the friction reducing layer.

Abstract: A multilayer construct includes a fluoropolymer first layer; a UV resistant fluoropolymer adhesive layer, and a third layer, wherein the fluoropolymer adhesive layer is between the first and third layers. The adhesive layer can optionally include an ultraviolet radiation absorber.

Abstract: An optoelectronic structure can include a liquid crystal polymer layer and an optoelectronic device adjacent to a first surface of the liquid crystal polymer layer. The liquid crystal polymer layer can include the first surface and a second surface opposite the first surface. In an embodiment, the liquid crystal polymer layer can further include a liquid crystal polymer at least partially exposed to a gas at the second surface. In another embodiment, the liquid crystal polymer may be a thermotropic liquid crystal polymer. In still another embodiment, the polymer layer can include an additive to reduce migration of a gas through the polymer layer. Methods of forming such optoelectronic structures can include melt-processing techniques.

Abstract: The invention describes a particulate filled film, useful as a backsheet for a photovoltaic construct.

Abstract: Synthetic diamond film produced by chemical vapor deposition can be crushed to obtain diamond grit which has useful abrasive properties. The flexibility of CVD deposition processes in determining diamond film properties means that CVD diamond grit properties can be tailored to particular abrasive applications. In a disclosed embodiment, the grit particles are coated with a magnetic material. The coated grit particles can then be aligned with a magnetic field, and the coated grit particles are bonded to a matrix while aligned. In a further disclosed form of the invention, a chemical vapor deposition system, such as an arc jet plasma deposition system, is provided in a chamber.

Abstract: A superhard form of boron suboxide (B.sub.x O) comprises at least about 95% by weight of polycrystalline B.sub.6 O and has a KHN.sub.100 value of at least about 3800 kg/mm.sup.2. A method for forming the superhard boron suboxide comprises mixing stoichiometric amounts of boron oxide (B.sub.2 O.sub.3) powder and boron powder and subjecting the mixture to a temperature of about 1800.degree. C. to about 2200.degree. C. and a pressure of about 2,000 to about 6,000 psi while encapsulated by boron nitride. The boron powder comprises about 90 to 95% by weight of elemental boron (B), and at least about 1% by weight of a sintering aid, such as Mg.

Abstract: Disclosed is an improved method for making a polycrystalline diamond compact comprising subjecting a mass of diamond particles, which mass is adjacent a cemented metal carbide mass containing a catalyst, to a high pressure/high temperature process which results in a compact characterized by diamond-to-diamond bonding. The improvement in such process comprises placing a second catalyst source adjacent the diamond mass, said second catalyst having a melting point which is lower than the melting point of the catalyst of the carbide; and subjecting said mass to high pressure/high temperature sintering at a temperature above the melting point of the second catalyst, but below the melting point of the carbide catalyst, for causing said second catalyst to selectively diffuse through said mass for forming said polycrystalline diamond compact. The preferred catalyst is a mixture of cobalt and boron.

Abstract: Disclosed is an improvement enabling a more reliable detection of flaws in polycrystalline diamond compacts by x-ray imaging and expecially for compacts used for wire drawing dies. In an embodiment, wire die compacts are prepared having a plycrystalline diamond core disposed within a metal carbide annulus. In the core are uniformly dispersed less than five (5) percent by weight particles such as tungsten carbide which initially have an average particle size substantially less than the diamond particles used to form polycrystalline mass.

Abstract: Disclosed is an improvement enabling a more reliable detection of flaws in polycrystalline diamond compacts by x-ray imaging and especially for compacts used for wire drawing dies. In an embodiment, wire die compacts are prepared having a polycrystalline diamond core disposed within a metal carbide annulus. In the core are uniformly dispersed less than five (5) percent by weight particles such as tungsten carbide which initially have an average particle size substantially less than the diamond particles used to form the polycrystalline mass.

Abstract: Disclosed is a process for fabricating a composite polycrystalline diamond or cubic boron nitride (CBN) compact. Briefly, the process is conducted by mating a pre-formed sintered polycrystalline diamond or CBN compact and a plastically deformable support, and subjecting the mated composite compact to elevated temperature and pressure conditions sufficient to plastically deform the support into attachment with the compact. The temperature, pressure and time of application are inadequate to cause degradation of the diamond or CBN compact. The product configuration may be a conventional layered compact or may be a wire drawing die having a polycrystalline diamond or CBN core with a support jacket of a material such as a cemented metal carbide.

Abstract: Disclosed is an improved method for making a polycrystalline diamond compact comprising subjecting a mass of diamond particles, which mass is adjacent a cemented metal carbide mass containing a catalyst, to a high pressure/high temperature process which results in a compact characterized by diamond-to-diamond bonding. The improvement in such process comprises placing a second catalyst source adjacent the diamond mass, said second catalyst having a metal point which is lower than the melting point of the catalyst of the carbide; and subjecting said mass to high pressure/high temperature sintering at a temperature above the melting point of the second catalyst, but below the melting point of the carbide catalyst, for causing said second catalyst to selectively diffuse through said mass for forming said polycrystalline diamond compact. The preferred catalyst is a mixture of cobalt and boron.