Abstract: A downhole tool including a tubular member having an outer surface and an inner surface defining a flow bore. An expandable member is arranged on the outer surface. The expandable member is selectively radially outwardly expandable. An activation mechanism is operatively connected to the expandable member. The activation mechanism is operable to radially outwardly expand the expandable member. A control line extends along the outer surface and over the expandable member. A control line guidance system is operable to shift the control line radially outwardly from the outer surface.

Abstract: A downhole tool including a tubular member having an outer surface and an inner surface defining a flow bore. An expandable member is arranged on the outer surface. The expandable member is selectively radially outwardly expandable. An activation mechanism is operatively connected to the expandable member. The activation mechanism is operable to radially outwardly expand the expandable member. A control line extends along the outer surface and over the expandable member. A control line guidance system is operable to shift the control line radially outwardly from the outer surface.

Abstract: A backup including a radially inwardly disposed circumferentially continuous ring; a radially outwardly disposed circumferentially discontinuous ring, the circumferentially discontinuous ring comprising a plurality of segments arranged to overlap adjacent ones thereof about a circumference of the circumferentially discontinuous ring.

Abstract: A backup including a radially inwardly disposed circumferentially continuous ring; a radially outwardly disposed circumferentially discontinuous ring, the circumferentially discontinuous ring comprising a plurality of segments arranged to overlap adjacent ones thereof about a circumference of the circumferentially discontinuous ring.

Abstract: Ratchet locking segments permit one direction relative movement and then prevent reverse movement to hold a set position of a tool. The segments are axially supported in a surrounding housing using an exterior profile on each segment meshing with a conforming profile on the outer housing. The meshing is loose to allow the segments the ability to move radially while supported axially. Biasing of opposed ratcheting segments toward each other is provided by a spring or springs at opposed axial ends of each segment or within the exterior profile between the axial ends. The end biasing can be done with coiled springs or bent tabs that store potential energy when assembled or with wave springs between the segment outer profile and a surrounding outer housing.

Abstract: A production sting has a premium thread preferably VAM or similar for threading into a packer extension without the need for a seal stack to engage a seal bore in the extension. The seal bore use becomes optional and a metal to metal seal is provided by the premium thread whether the string is in compression or tension. Another adjacent left hand square thread is provided in the packer extension to land accessory tools or for removal of the packer after the packer is released in a variety of known ways. Either the premium thread or the left hand thread can be in the uphole position on the packer extension.

Abstract: Ratchet locking segments permit one direction relative movement and then prevent reverse movement to hold a set position of a tool. The segments are axially supported in a surrounding housing using an exterior profile on each segment meshing with a conforming profile on the outer housing. The meshing is loose to allow the segments the ability to move radially while supported axially. Biasing of opposed ratcheting segments toward each other is provided by a spring or springs at opposed axial ends of each segment or within the exterior profile between the axial ends. The end biasing can be done with coiled springs or bent tabs that store potential energy when assembled or with wave springs between the segment outer profile and a surrounding outer housing.

Abstract: A tool for use in a wellbore that includes a mandrel having an interior and an exterior with a plurality of keyed ring members along the exterior of the mandrel having an external line that runs the length of the tool. The tool may include a packing element positioned between at least a first keyed ring member and a keyed second ring member. A line is run between the exterior of the mandrel and an interior of the packing element, through an inner bore of the first ring, and through an inner bore of the second ring. Key members may be removed from the ring members to permit the insertion of the line through the packer system. The key members may be removed to removal of a ring component from the packer system. The key members and ring component enable a tool to be constructed onsite at a wellbore.

Abstract: An articulated debris barrier folds on itself to extend radially to span a surrounding annular gap when the tool associated with it is set. The debris barrier can be used with a packer or bridge plug. The set position of the packer or plug is locked and another lock holds the extended position of the debris barrier. The debris barrier lock can be a snap ring that extends into a groove brought into alignment with it during the setting. Alternatively the lock for the debris barrier can be a body lock ring. In either case, release and retrieval of the packer or plug involves undermining of the locking feature for the debris barrier so that the debris barrier can extend while retracting from the borehole wall so that the barrier and the associated packer or plug can be removed together.

Abstract: A string from the surface is connected to a packer extension with a thread to provide a metal to metal seal for production or injection through the packer. The thread provides a metal to metal seal. The initial string is released from the packer extension by a tubular cut made with a cutting tool above the thread that provides the metal to metal seal to the packer extension. An outer sleeve surrounds an expanded length of wall which is the target cut zone above the threaded connection. A cut through the tubular does not cut the outer sleeve. The outer sleeve features a left handed square thread to engage a known released tool run in on a string to connect to the packer release mechanism and release the packer for removal with the release tool suspended from a string.

Abstract: A tool for use in a wellbore that includes a mandrel having an interior and an exterior with a plurality of keyed ring members along the exterior of the mandrel having an external line that runs the length of the tool. The tool may include a packing element positioned between at least a first keyed ring member and a keyed second ring member. A line is run between the exterior of the mandrel and an interior of the packing element, through an inner bore of the first ring, and through an inner bore of the second ring. Key members may be removed from the ring members to permit the insertion of the line through the packer system. The key members may be removed to removal of a ring component from the packer system. The key members and ring component enable a tool to be constructed onsite at a wellbore.

Abstract: A packing element containment system includes a support member extending from a first end to a second end. One of the first and second ends includes a support ring engagement section. A support ring is carried by the support ring engagement section of the support member. The support ring is configured and disposed to shift relative to the support member converting an axial movement of one of the support ring and the support member to a radial expansion of the support ring to provide one of a support to an anti-extrusion ring and containment for a packing element.

Abstract: A mandrel and a packer outer assembly are formed to create spring compartments on opposed sides of a sealing element. The outer assembly is shear pinned to the mandrel to minimize spring travel during setting. Once set in the normal way the presence of the springs transfers load and sustained loads through the connected tubular string in either direction. A load coming from downhole and acting in an uphole direction first compresses the spring located uphole from the sealing assembly so that the loading goes behind the sealing assembly and into the upper spring and ultimately to the upper slips. The reverse happens when the force is coming from uphole of the sealing assembly and acting in a downhole direction. The springs can be a coil, a stack of Belleville washers, fluid pushed through an orifice, a resilient material or a contained compressible fluid, to name some examples.

Abstract: A pressure actuated module associated with a subterranean tool is set with pressure in the well annulus supplemented by added pressure. The addition of pressure to the hydrostatic opens access to a setting piston that is referenced to a low pressure chamber. The piston strokes to a travel stop reducing the volume of the atmospheric chamber while setting the tool. After the tool is set the annulus is communicated to the low pressure reference chamber for the actuating piston to remove a residual net force on the setting piston after the set. One way to do this is to sequentially break multiple rupture discs at different pressures. Another is to have a degradable member in the atmospheric chamber. A piston is fixed in place during setting, and shifts with the application of additional pressure allowing pressure to pass through a port between the annulus and the atmospheric chamber.

Abstract: A string from the surface is connected to a packer extension with a thread to provide a metal to metal seal for production or injection through the packer. The thread provides a metal to metal seal. The initial string is released from the packer extension by a tubular cut made with a cutting tool above the thread that provides the metal to metal seal to the packer extension. An outer sleeve surrounds an expanded length of wall which is the target cut zone above the threaded connection. A cut through the tubular does not cut the outer sleeve. The outer sleeve features a left handed square thread to engage a known released tool run in on a string to connect to the packer release mechanism and release the packer for removal with the release tool suspended from a string.

Abstract: A production sting has a premium thread preferably VAM or similar for threading into a packer extension without the need for a seal stack to engage a seal bore in the extension. The seal bore use becomes optional and a metal to metal seal is provided by the premium thread whether the string is in compression or tension. Another adjacent left hand square thread is provided in the packer extension to land accessory tools or for removal of the packer after the packer is released in a variety of known ways. Either the premium thread or the left hand thread can be in the uphole position on the packer extension.

Abstract: A mandrel and a packer outer assembly are formed to create spring compartments on opposed sides of a sealing element. The outer assembly is shear pinned to the mandrel to minimize spring travel during setting. Once set in the normal way the presence of the springs transfers load and sustained loads through the connected tubular string in either direction. A load coming from downhole and acting in an uphole direction first compresses the spring located uphole from the sealing assembly so that the loading goes behind the sealing assembly and into the upper spring and ultimately to the upper slips. The reverse happens when the force is coming from uphole of the sealing assembly and acting in a downhole direction. The springs can be a coil, a stack of Belleville washers, fluid pushed through an orifice, a resilient material or a contained compressible fluid, to name some examples.

Abstract: A pressure actuated module associated with a subterranean tool is set with pressure in the well annulus supplemented by added pressure. The addition of pressure to the hydrostatic opens access to a setting piston that is referenced to a low pressure chamber. The piston strokes to a travel stop reducing the volume of the atmospheric chamber while setting the tool. After the tool is set the annulus is communicated to the low pressure reference chamber for the actuating piston to remove a residual net force on the setting piston after the set. One way to do this is to sequentially break multiple rupture discs at different pressures. Another is to have a degradable member in the atmospheric chamber. A piston is fixed in place during setting, and shifts with the application of additional pressure allowing pressure to pass through a port between the annulus and the atmospheric chamber.

Abstract: An articulated debris barrier folds on itself to extend radially to span a surrounding annular gap when the tool associated with it is set. The debris barrier can be used with a packer or bridge plug. The set position of the packer or plug is locked and another lock holds the extended position of the debris barrier. The debris barrier lock can be a snap ring that extends into a groove brought into alignment with it during the setting. Alternatively the lock for the debris barrier can be a body lock ring. In either case, release and retrieval of the packer or plug involves undermining of the locking feature for the debris barrier so that the debris barrier can extend while retracting from the borehole wall so that the barrier and the associated packer or plug can be removed together.

Abstract: A packing element containment system includes a support member extending from a first end to a second end. One of the first and second ends includes a support ring engagement section. A support ring is carried by the support ring engagement section of the support member. The support ring is configured and disposed to shift relative to the support member converting an axial movement of one of the support ring and the support member to a radial expansion of the support ring to provide one of a support to an anti-extrusion ring and containment for a packing element.