Patents by Inventor Frank P. Lochel
Frank P. Lochel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240034917Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: ApplicationFiled: October 16, 2023Publication date: February 1, 2024Applicant: CARGILL, INCORPORATEDInventors: Frank P. LOCHEL, JR., John Carl TOLFA
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Patent number: 11814549Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: GrantFiled: January 13, 2020Date of Patent: November 14, 2023Assignee: CARGILL, INCORPORATEDInventors: Frank P. Lochel, Jr., John Carl Tolfa
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Publication number: 20220298688Abstract: Dedust compositions suitable for use as dedust oil for mineral wool applications comprise a) from 95 percent by weight to 99.99 percent by weight of a triacyl glyceride sourced from a plant or animal oil, the triacyl glyceride having an IV of from 45 to 70, a viscosity at 30C of from 30 mPa·s to 80 mPa·s, and a Solid Fat Content of 15% w/w or less at 10C; and b) from 100 ppm to 2,500 ppm of an antioxidant. The dedust composition exhibits a flash point of at least 280C. In aspects, the dedust composition is liquid at 23C. In aspects, the triacyl glyceride is palm super olein.Type: ApplicationFiled: February 21, 2019Publication date: September 22, 2022Applicant: CARGILL, INCORPORATEDInventors: Ryan L. FLYNN, Frank P. LOCHEL, Peter James TOLLINGTON
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Publication number: 20210040324Abstract: Mineral fiber processing is carried out by applying a dedust composition comprising a non-polar, plant-based, bodied oil having an acid value that is less than or equal to about 5 mg KOH/g, an iodine value of 60 to 120, a tan delta ranging from 0.0002 to 0.01 (at 25 C.), and a viscosity of from about 350 cSt to about 750 cSt at 40 C. to mineral fiber. The non-polar, plant-based, bodied oil provides a dedust fluid that is sourced from renewable resources and is surprisingly effective as a dedusting agent in the challenging environment of preparation of bonded mineral fiber-containing products.Type: ApplicationFiled: April 17, 2018Publication date: February 11, 2021Applicant: CARGILL, INCORPORATEDInventor: Frank P. LOCHEL
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Patent number: 10899924Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.Type: GrantFiled: December 23, 2019Date of Patent: January 26, 2021Assignee: CARGILL, INCORPORATEDInventors: Kevin R. Anderson, Ryan L. Flynn, Frank P. Lochel
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Publication number: 20200148920Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: ApplicationFiled: January 13, 2020Publication date: May 14, 2020Applicant: CARGILL, INCORPORATEDInventors: Frank P. LOCHEL, JR., John Carl TOLFA
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Publication number: 20200140681Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.Type: ApplicationFiled: December 23, 2019Publication date: May 7, 2020Applicant: CARGILL, INCORPORATEDInventors: Kevin R. ANDERSON, Ryan L. Flynn, Frank P. Lochel
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Patent number: 10550294Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: GrantFiled: June 26, 2018Date of Patent: February 4, 2020Assignee: CARGILL, INCORPORATEDInventors: Frank P. Lochel, Jr., John Carl Tolfa
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Patent number: 10544300Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.Type: GrantFiled: July 7, 2016Date of Patent: January 28, 2020Assignee: CARGILL, INCORPORATEDInventors: Kevin R. Anderson, Ryan L. Flynn, Frank P. Lochel
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Patent number: 10196585Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.Type: GrantFiled: August 7, 2017Date of Patent: February 5, 2019Assignee: CARGILL, INCORPORATEDInventors: Todd L. Kurth, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
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Publication number: 20180305589Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: ApplicationFiled: June 26, 2018Publication date: October 25, 2018Inventors: Frank P. Lochel, JR., John Carl Tolfa
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Patent number: 10030177Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: GrantFiled: October 7, 2016Date of Patent: July 24, 2018Assignee: CARGILL, INCORPORATEDInventors: Frank P. Lochel, Jr., John Carl Tolfa
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Publication number: 20180194937Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.Type: ApplicationFiled: July 7, 2016Publication date: July 12, 2018Inventors: Kevin R. ANDERSON, Ryan L. FLYNN, Frank P. LOCHEL
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Patent number: 9963658Abstract: Corn stillage oil derivatives having values for Gardner color of 10 or less and methods for making the corn stillage oil derivatives are disclosed. In one aspect, the corn stillage oil derivative comprises a heat bleached corn stillage oil. Preferably, the heat bleached corn stillage oil has a value for Gardner color of from 4 to 8. In another aspect, the corn stillage oil derivative comprises a blown corn stillage oil. Preferably, the blown corn stillage oil has a value for Gardner color of from 5 to 8.Type: GrantFiled: December 16, 2015Date of Patent: May 8, 2018Assignee: Cargill, IncorporatedInventor: Frank P. Lochel
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Publication number: 20170335233Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.Type: ApplicationFiled: August 7, 2017Publication date: November 23, 2017Inventors: Todd L. KURTH, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
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Patent number: 9765280Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.Type: GrantFiled: March 13, 2015Date of Patent: September 19, 2017Assignee: CARGILL, INCORPORATEDInventors: Todd L. Kurth, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
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Patent number: 9725674Abstract: Blown corn stillage oils and methods for making blown corn stillage oils are disclosed. In one aspect the corn stillage oils are stripped to reduce the acid value of the resulting blown, stripped corn stillage oil. The method includes heating a corn stillage oil to a temperature of at least 90° C., and passing air through the heated oil to produce a blown corn stillage oil having a viscosity of at least 50 cSt at 40° C. In one aspect, the blown corn stillage oil is stripped to reduce the acid value of the blown, stripped corn stillage oil to 5 mg KOH/gram or less.Type: GrantFiled: December 17, 2015Date of Patent: August 8, 2017Assignee: Cargill, IncorporatedInventors: Michael John Hora, Frank P. Lochel
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Publication number: 20170022398Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.Type: ApplicationFiled: October 7, 2016Publication date: January 26, 2017Inventors: Frank P. Lochel, JR., John Carl Tolfa
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Publication number: 20160369203Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.Type: ApplicationFiled: March 13, 2015Publication date: December 22, 2016Inventors: Todd L. KURTH, Frank P. LOCHEL, Suzanne STAUDUHAR, Hassan Ali TABATABAEE
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Publication number: 20160102269Abstract: Corn stillage oil derivatives having values for Gardner color of 10 or less and methods for making the corn stillage oil derivatives are disclosed. In one aspect, the corn stillage oil derivative comprises a heat bleached corn stillage oil. Preferably, the heat bleached corn stillage oil has a value for Gardner color of from 4 to 8. In another aspect, the corn stillage oil derivative comprises a blown corn stillage oil. Preferably, the blown corn stillage oil has a value for Gardner color of from 5 to 8.Type: ApplicationFiled: December 16, 2015Publication date: April 14, 2016Applicant: Cargill, IncorporatedInventor: Frank P. Lochel