Abstract: A method for using light to indicate locations of inconsistencies on a composite structure. The method generally includes electronically accessing positional data defining one or more inconsistency locations on a composite structure. The positional data may be extracted from a part fabrication file containing numerical control (NC) data that may be used by a material placement machine to fabricate the composite structure. A light source directs light at the composite structure to illuminate the inconsistency locations as defined by the positional data. The information needed by the light source may be stored in a lookup table accessed by a processor of a vision detection system. The light allows the inconsistency locations to be noted for later action.

Abstract: A power tool movement monitor system including a first accelerometer operatively configured to sense movement along a first axis of a power tool and a first high pass filter operatively connected to the output of the first accelerometer. The first high pass filter has an output and a cutoff frequency corresponding to a predetermined acceleration limit capable of being output by the first accelerometer. The power tool movement system further includes a logic circuit operatively configured to generate a warning signal when the first high pass filter outputs a signal having a frequency equaling or exceeding the cutoff frequency of the first high pass filter.

Abstract: A method for using light to indicate locations of flaws and defects on a composite structure generally includes electronically accessing positional data defining one or more defect locations on a composite structure. The positional data can be extracted from a part fabrication file in which resides numerical control (NC) data that can be used by a material placement machine to fabricate the composite structure. The method also includes automatically causing at least one light source to direct light at the composite structure to indicate the defect locations as defined by the positional data. Accordingly, the light allows the defect locations to be readily ascertained for later action, such as manual defect repair and/or FOD removal by an operator.