Patents by Inventor Frank Staals

Frank Staals has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12619161
    Abstract: A method of inferring a value for a first processing parameter of a lithographic process, the first processing parameter being subject to a coupled dependency of a second processing parameter. The method includes determining a first metric and a second metric from measurement data, each of the first metric and second metric being dependent on both the first processing parameter and second processing parameter The first metric shows a stronger dependence to the first processing parameter than the second processing parameter and the second metric shows a stronger dependence to the second processing parameter than the first processing parameter. The value for the first processing parameter is inferred from the first and second metrics.
    Type: Grant
    Filed: September 7, 2020
    Date of Patent: May 5, 2026
    Assignee: ASML NETHERLANDS B.V.
    Inventor: Frank Staals
  • Patent number: 12461451
    Abstract: A method includes obtaining, for each particular feature of a plurality of features of a device pattern of a substrate being created using a patterning process, a modelled or simulated relation of a parameter of the patterning process between a measurement target for the substrate and the particular feature; and based on the relation and measured values of the parameter from the metrology target, generating a distribution of the parameter across at least part of the substrate for each of the features, the distribution for use in design, control or modification of the patterning process.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: November 4, 2025
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Patrick Warnaar, Patricius Aloysius Jacobus Tinnemans, Grzegorz Grzela, Everhardus Cornelis Mos, Wim Tjibbo Tel, Marinus Jochemsen, Bart Peter Bert Segers, Frank Staals
  • Patent number: 12346031
    Abstract: Disclosed is a method for focus measurement of a lithographic process. The method comprises receiving a substrate on which a metrology pattern has been printed with a lithographic apparatus with an illumination pupil, illuminating the metrology pattern with a metrology tool to measure a signal based on radiation scattered by the metrology pattern, and determining or monitoring a focus of the lithographic process based on the measured signal. Position of at least part of the metrology pattern is focus dependent. At least part of the metrology pattern has been printed by the lithography apparatus with an angular asymmetric illumination pupil.
    Type: Grant
    Filed: July 6, 2021
    Date of Patent: July 1, 2025
    Assignee: ASML Netherlands B.V.
    Inventors: Fei Liu, Jin Lian, Zhuangxiong Huang, Laurentius Cornelius De Winter, Frank Staals
  • Patent number: 12287582
    Abstract: A method for configuring an apparatus for providing structures to a layer on a substrate, the method including: obtaining first data including substrate specific data as measured and/or modeled before the providing of the structures to the layer on the substrate; and determining a configuration of the apparatus for at least two different control regimes based on the first data and the use of a common merit function including parameters associated with the at least two control regimes.
    Type: Grant
    Filed: February 17, 2020
    Date of Patent: April 29, 2025
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Frank Staals, Simon Hendrik Celine Van Gorp
  • Patent number: 12197136
    Abstract: A method including: obtaining an image of at least part of a substrate, wherein the image includes at least one feature manufactured on the substrate by a manufacturing process including a lithographic process and one or more further processes; determining one or more image-related metrics in dependence on a contour determined from the image, wherein one of the one or more image-related metrics is an edge placement error, EPE, of the at least one feature; and determining one or more control parameters of the lithographic process and/or the one or more further processes in dependence on the edge placement error, wherein at least one control parameter is determined so as to minimize the edge placement error of the at least one feature.
    Type: Grant
    Filed: August 3, 2023
    Date of Patent: January 14, 2025
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo Tel, Mark John Maslow, Koenraad Van Ingen Schenau, Patrick Warnaar, Abraham Slachter, Roy Anunciado, Simon Hendrik Celine Van Gorp, Frank Staals, Marinus Jochemsen
  • Publication number: 20240412067
    Abstract: Disclosed is a method of determining a characteristic of interest relating to a structure on a substrate formed by a lithographic process, the method comprising: obtaining an input image of the structure; and using a trained neural network to determine the characteristic of interest from said input image. Also disclosed is a reticle comprising a target forming feature comprising more than two sub-features each having different sensitivities to a characteristic of interest when imaged onto a substrate to form a corresponding target structure on said substrate. Related methods and apparatuses are also described.
    Type: Application
    Filed: August 19, 2024
    Publication date: December 12, 2024
    Applicant: ASML Netherlands B. V.
    Inventors: Lorenzo TRIPODI, Patrick WARNAAR, Grzegorz GRZELA, Mohammadreza HAJIAHMADI, Farzad FARHADZADEH, Patricius Aloysius Jacobus TINNEMANS, Scott Anderson MIDDLEBROOKS, Adrianus Cornelis Matheus KOOPMAN, Frank STAALS, Brennan PETERSON, Anton Bernhard VAN OOSTEN
  • Patent number: 12112260
    Abstract: Disclosed is a method of determining a characteristic of interest relating to a structure on a substrate formed by a lithographic process, the method comprising: obtaining an input image of the structure; and using a trained neural network to determine the characteristic of interest from said input image. Also disclosed is a reticle comprising a target forming feature comprising more than two sub-features each having different sensitivities to a characteristic of interest when imaged onto a substrate to form a corresponding target structure on said substrate. Related methods and apparatuses are also described.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: October 8, 2024
    Assignee: ASML Netherlands B.V.
    Inventors: Lorenzo Tripodi, Patrick Warnaar, Grzegorz Grzela, Mohammadreza Hajiahmadi, Farzad Farhadzadeh, Patricius Aloysius Jacobus Tinnemans, Scott Anderson Middlebrooks, Adrianus Cornelis Matheus Koopman, Frank Staals, Brennan Peterson, Anton Bernhard Van Oosten
  • Patent number: 12050406
    Abstract: A method for controlling a lithographic apparatus, and associated apparatuses. The method is configured to provide product structures to a substrate in a lithographic process and includes determining optimization data. The optimization data includes measured and/or simulated data of at least one performance parameter associated with the product structures and/or their arrangement which are to be applied to the substrate in the lithographic process. Substrate specific metrology data as measured and/or modelled before the providing of product structures to the substrate is determined, the substrate specific metrology data including metrology data relating to a characteristic of the substrate to which the structures are being applied and/or the state of the lithographic apparatus at the time that the structures are applied to the substrate.
    Type: Grant
    Filed: September 27, 2022
    Date of Patent: July 30, 2024
    Assignee: ASML NETHERLANDS B.V.
    Inventor: Frank Staals
  • Patent number: 11977334
    Abstract: A method for determining a wavefront parameter of a patterning process. The method includes obtaining a reference performance (e.g., a contour, EPE, CD) of a reference apparatus (e.g., a scanner), a lens model for a patterning apparatus configured to convert a wavefront parameter of a wavefront to actuator movement, and a lens fingerprint of a tuning apparatus (e.g., a to-be-matched scanner). Further, the method involves determining the wavefront parameter (e.g., a wavefront parameter such as tilt, offset, etc.) based on the lens fingerprint of the tuning apparatus, the lens model, and a cost function, wherein the cost function is a difference between the reference performance and a tuning apparatus performance.
    Type: Grant
    Filed: December 28, 2022
    Date of Patent: May 7, 2024
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Duan-Fu Stephen Hsu, Christoph Rene Konrad Cebulla Hennerkes, Rafael C. Howell, Zhan Shi, Xiaoyang Jason Li, Frank Staals
  • Publication number: 20240012337
    Abstract: A method for determining a metric of a feature on a substrate obtained by a semiconductor manufacturing process involving a lithographic process, the method including: obtaining an image of at least part of the substrate, wherein the image includes at least the feature; determining a contour of the feature from the image; determining a plurality of segments of the contour; determining respective weights for each of the plurality of segments; determining, for each of the segments, an image-related metric; and determining the metric of the feature in dependence on the weights and the calculated image-related metric of each of the segments.
    Type: Application
    Filed: August 3, 2023
    Publication date: January 11, 2024
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo TEL, Mark John MASLOW, Koenraad VAN INGEN SCHENAU, Patrick WARNAAR, Abraham SLACHTER, Roy ANUNCIADO, Simon Hendrik Celine VAN GORP, Frank STAALS, Marinus JOCHEMSEN
  • Publication number: 20240004299
    Abstract: A method involving determining a contribution that one or more process apparatuses make to a characteristic of a substrate after the substrate has been processed according to a patterning process by the one or more process apparatuses by removing from values of the characteristic of the substrate a contribution of a lithography apparatus to the characteristic and a contribution of one or more pre-lithography process apparatuses to the characteristic.
    Type: Application
    Filed: August 11, 2023
    Publication date: January 4, 2024
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo TEL, Mark John MASLOW, Frank STAALS, Paul Christiaan HINNEN
  • Publication number: 20230305407
    Abstract: Disclosed is a method for focus measurement of a lithographic process. The method comprises receiving a substrate on which a metrology pattern has been printed with a lithographic apparatus with an illumination pupil, illuminating the metrology pattern with a metrology tool to measure a signal based on radiation scattered by the metrology pattern, and determining or monitoring a focus of the lithographic process based on the measured signal. Position of at least part of the metrology pattern is focus dependent. At least part of the metrology pattern has been printed by the lithography apparatus with an angular asymmetric illumination pupil.
    Type: Application
    Filed: July 6, 2021
    Publication date: September 28, 2023
    Applicant: ASML Netherlands B.V.
    Inventors: Fei LIU, Jin LIAN, Zhuangxiong HUANG, Laurentius Cornelius DE WINTER, Frank STAALS
  • Patent number: 11768442
    Abstract: A method including: obtaining an image of at least part of a substrate, wherein the image includes at least one feature of a device being manufactured in a layer on the substrate; obtaining a layout of features associated with a previous layer adjacent to the layer on the substrate; calculating one or more image-related metrics in dependence on: 1) a contour determined from the image including the at least one feature and 2) the layout; and determining one or more control parameters of a lithographic apparatus and/or one or more further processes in a manufacturing process of the device in dependence on the one or more image-related metrics, wherein at least one of the control parameters is determined to modify the geometry of the contour in order to improve the one or more image-related metrics.
    Type: Grant
    Filed: October 25, 2022
    Date of Patent: September 26, 2023
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo Tel, Mark John Maslow, Koenraad Van Ingen Schenau, Patrick Warnaar, Abraham Slachter, Roy Anunciado, Simon Hendrik Celine Van Gorp, Frank Staals, Marinus Jochemsen
  • Patent number: 11733610
    Abstract: A method involving determining a contribution that one or more process apparatuses make to a characteristic of a substrate after the substrate has been processed according to a patterning process by the one or more process apparatuses by removing from values of the characteristic of the substrate a contribution of a lithography apparatus to the characteristic and a contribution of one or more pre-lithography process apparatuses to the characteristic.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: August 22, 2023
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo Tel, Mark John Maslow, Frank Staals, Paul Christiaan Hinnen
  • Patent number: 11733615
    Abstract: Disclosed is a method for selecting a structure for focus monitoring. The method comprises: simulating a Bossung response with focus of a focus dependent parameter, for one or more different structures; and selecting a structure for focus monitoring in a manufacturing process based on the results of said simulating step. The simulating step may be performed using a computational lithography simulation.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: August 22, 2023
    Assignee: ASML Netherlands B.V.
    Inventors: Frank Staals, Christoph Rene Konrad Cebulla Hennerkes
  • Publication number: 20230161264
    Abstract: A method for determining a wavefront parameter of a patterning process. The method includes obtaining a reference performance (e.g., a contour, EPE, CD) of a reference apparatus (e.g., a scanner), a lens model for a patterning apparatus configured to convert a wavefront parameter of a wavefront to actuator movement, and a lens fingerprint of a tuning apparatus (e.g., a to-be-matched scanner). Further, the method involves determining the wavefront parameter (e.g., a wavefront parameter such as tilt, offset, etc.) based on the lens fingerprint of the tuning apparatus, the lens model, and a cost function, wherein the cost function is a difference between the reference performance and a tuning apparatus performance.
    Type: Application
    Filed: December 28, 2022
    Publication date: May 25, 2023
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Duan-Fu Stephen HSU, Christoph Rene Konrad Cebulla Hennerkes, Rafael C. Howell, Zhan Shi, Xiaoyang Jason Li, Frank Staals
  • Publication number: 20230058839
    Abstract: A method for determining a metric of a feature on a substrate obtained by a semiconductor manufacturing process involving a lithographic process, the method including: obtaining an image of at least part of the substrate, wherein the image includes at least the feature; determining a contour of the feature from the image; determining a plurality of segments of the contour; determining respective weights for each of the plurality of segments; determining, for each of the segments, an image-related metric; and determining the metric of the feature in dependence on the weights and the calculated image-related metric of each of the segments.
    Type: Application
    Filed: October 25, 2022
    Publication date: February 23, 2023
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo TEL, Mark John MASLOW, Koenraad VAN INGEN SCHENAU, Patrick WARNAAR, Abraham SLACHTER, Roy ANUNCIADO, Simon Hendrick Celine VAN GRORP, Frank STAALS, Marinus JOCHEMSEN
  • Patent number: 11586114
    Abstract: A method for determining a wavefront parameter of a patterning process. The method includes obtaining a reference performance (e.g., a contour, EPE, CD) of a reference apparatus (e.g., a scanner), a lens model for a patterning apparatus configured to convert a wavefront parameter of a wavefront to actuator movement, and a lens fingerprint of a tuning apparatus (e.g., a to-be-matched scanner). Further, the method involves determining the wavefront parameter (e.g., a wavefront parameter such as tilt, offset, etc.) based on the lens fingerprint of the tuning apparatus, the lens model, and a cost function, wherein the cost function is a difference between the reference performance and a tuning apparatus performance.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: February 21, 2023
    Assignee: ASML Netherlands B.V.
    Inventors: Duan-Fu Stephen Hsu, Christoph Rene Konrad Cebulla Hennerkes, Rafael C. Howell, Zhan Shi, Xiaoyang Jason Li, Frank Staals
  • Publication number: 20230042759
    Abstract: A method including: computing a value of a first variable of a pattern of, or for, a substrate processed by a patterning process by combining a fingerprint of the first variable on the substrate and a certain value of the first variable; and determining a value of a second variable of the pattern based at least in part on the computed value of the first variable.
    Type: Application
    Filed: October 18, 2022
    Publication date: February 9, 2023
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Wim Tjibbo Tel, Frank Staals, Mark John Maslow, Roy Anunciado, Marinus Jochemsen, Hugo Augustinus Joseph Cramer, Thomas Theeuwes, Paul Christiaan Hinnen
  • Publication number: 20230021079
    Abstract: A method for controlling a lithographic apparatus, and associated apparatuses. The method is configured to provide product structures to a substrate in a lithographic process and includes determining optimization data. The optimization data includes measured and/or simulated data of at least one performance parameter associated with the product structures and/or their arrangement which are to be applied to the substrate in the lithographic process. Substrate specific metrology data as measured and/or modelled before the providing of product structures to the substrate is determined, the substrate specific metrology data including metrology data relating to a characteristic of the substrate to which the structures are being applied and/or the state of the lithographic apparatus at the time that the structures are applied to the substrate.
    Type: Application
    Filed: September 27, 2022
    Publication date: January 19, 2023
    Applicant: ASML NETHERLANDS B.V.
    Inventor: Frank STAALS