Abstract: An evaporator including a lower drum, an upper drum, and at least one tube extending between the lower drum and the upper drum. The plurality of tubes have fluid passageways therein extending from the lower drum to the upper drum. A duct is provided having a heating gas passageway provided therein. The at least one tube extends through the heating gas passageway. The fluid passageways define an overall flow path from the lower drum to the upper drum extending in a direction substantially counter-current to an overall flow path defined by the heating gas passageway extending from a gas inlet of the heating gas passageway to a gas outlet thereof.

Abstract: A heated catalyst support device for a reactor including a reactor vessel containing a bed of catalyst particles. The device includes a permeable support plate having a channel extending therethrough, where the support plate is adapted to contact the bed of catalyst particles. The device further includes a heating element extending through the channel in the support plate. A method for starting up a water gas shift reactor is provided that includes applying heat to the bed of catalyst particles using the heating element, measuring a temperature in the bed of catalyst particles. and starting up the water gas shift reactor when the temperature exceeds a saturation temperature for a desired operating pressure.

Abstract: A recycling apparatus for spent protective atmosphere gas contaminated with fouling organic decomposition byproduct materials. The recycling apparatus includes a compressor having an inlet connected to a spent protective atmosphere gas supply line, and a solvent supply configured to supply solvent to a gas passage at or upstream of the compressor. The recycling apparatus also includes a first chamber connected to an outlet of the compressor, where the first chamber is configured to receive compressed gas from the compressor and to collect a mixture including the solvent and any contaminants entrapped or dissolved in the solvent.

Abstract: A catalyst that can be used for the production of hydrogen from hydrocarbon fuels in steam reforming processes contains an active metal of, e.g., at least one of Ir, Pt and Pd, on a catalyst support of, e.g., at least one of monoclinic zirconia and an alkaline-earth metal hexaaluminate. The catalyst exhibits improved activity, stability in both air and reducing atmospheres, and sulfur tolerance.

Abstract: A heat exchanger including a passageway having an internal passage adapted to form a first flow path, and an array of conduits having internal passages that collectively form a second flow path. The conduits extend through the internal passage of the passageway, and a first conduit of the array is provided with a lower total heat exchange surface area per unit volume therein than a second conduit of the array. A method of performing chemical processes is provided that includes providing a catalyst bed within the second flow path, and minimizing a temperature differential between a maximum temperature of a fluid in the second flow path and a minimum temperature of the fluid in the second flow path.

Abstract: A heat exchange reactor including a housing, a plurality of tubes mounted in the housing and configured to carry a first fluid, and a baffle having a plurality of holes receiving the tubes. The baffle is configured to guide a second fluid provided within the housing to flow in a direction generally perpendicular to the tubes. The reactor includes various configurations for minimizing adverse effects of thermal expansion of the baffle and the tubes. The reactor is configured to minimize mechanical interference between the baffle and the tubes in both an operational state and a non-operational state, for example, by shaping the holes in the baffle to take into account thermal expansion. The reactor also includes a thermal insulator along a length of the tubes at a large temperature gradient zone within the reactor. The reactor further includes a heat transfer fin in contact with only one of the tubes.

Abstract: A boiler system including a first manifold, a second manifold provided at an elevation above the first manifold, and a heat exchanger conduit fluidly connecting the first and second manifolds. The conduit is provided within a first fluid flow, and the heat exchanger conduit receives a second fluid. A thermocouple is provided within the second manifold to measure a temperature of the second fluid within the second manifold. A control unit is provided to maintain a level of liquid phase of the second fluid such that liquid phase of the second fluid does not enter the second manifold based on the temperature measured by the thermocouple. The boiler system can be provided with first and second conduits, where the second conduit is provided within the first fluid flow downstream of the first conduit, and where the first and second conduits are inclined with respect to a vertical axis.

Abstract: A housing for a heat exchange apparatus including a fluid passageway partially defined by a baffle plate having an extended portion. The heat exchange apparatus further includes an array of fluid conduits extending through the fluid passageway. The housing includes a plurality of housing members each having a wall and at least one flange extending from the wall. The flanges of adjacent housing members are joined at a flange joint, and the flange joint is configured to fixedly receive the extended portion of the baffle plate. The apparatus also includes a plate member is provided within the fluid passageway and intumescent material fills a gap between the baffle plate and the plate member. Additionally, a second baffle plate is provided that defines a portion of a second fluid passageway, where a refractory gasket and a layer of intumescent material are provided between the first and second baffle plates.

Abstract: A pressure swing adsorption system including a pressure vessel having an opening and a valve manifold including a body having a first cavity fluidly connected to the opening. The body further includes a passage and a channel, such that the passage connects the channel to the cavity. The valve manifold further includes a valve provided within the passage. The valve is configured to selectively permit and restrict flow between the channel and the cavity via the passage.

Abstract: A pressure swing adsorption (PSA) system including a first group of PSA modules having a plurality of first PSA modules, and a second group of PSA modules having a plurality of second PSA modules. The system includes a feed gas manifold, a product manifold, and a waste manifold connected to the first PSA modules and the second PSA modules. Each first PSA module operates on a first PSA cycle in synchronization with the other first PSA modules, and each second PSA module operates on a second PSA cycle in synchronization with the other second PSA modules. The first PSA cycle is offset from the second PSA cycle. The PSA modules include a plurality of pressurized adsorbent chambers, an inlet manifold, and an outlet manifold. A rigid structure is provided that connects the inlet manifold to the outlet manifold, and structurally joins the inlet and outlet manifolds to the adsorbent chambers.

Abstract: The present invention provides a heat exchange reactor, which includes at least one tube bundle containing a plurality of tubes arranged substantially parallel to a common longitudinal axis and within an external pressure housing, the bundle having first and second ends in respective first fluid communication with at least one first fluid inlet and at least one first fluid outlet, and the external pressure housing having at least one second fluid inlet and at least one second fluid outlet; at least one baffle oriented substantially perpendicular to the longitudinal axis and disposed about the bundle and configured as a manifold to control a flow of the second fluid; at least one layer of interior thermal insulation disposed between the bundle and the housing and in fluid communication with the second fluid. Other embodiments of the present invention include methods of using and methods of making the heat exchange reactor.

Abstract: A method for reducing shock during a flow of fluid between a higher pressure vessel and a lower pressure vessel. The method includes the steps of providing a conduit between the higher pressure vessel and the lower pressure vessel, and minimizing a rate of pressure change within the second vessel caused by the flow of fluid along the conduit from the higher pressure vessel. The minimizing step includes controlling a rate of flow of fluid between the first vessel and the second vessel over a predetermined duration.

Abstract: A pressure swing adsorption process including the step of separating a gas mixture by absorbing a gas component in adsorbent beds provided within vessels, where the separating step has at least a two-stage pressure equalization and is performed with no more than five valves per vessel of the plurality of vessels. The process includes an adsorption step, a first pressure equalization step having at least two stages where the pressure decreases, a purge step, and a second pressure equalization step having at least two stages where the pressure increases. A pressure swing adsorption system is provided with vessels each having a first opening connected to a source manifold via a first valve and connected to a waste manifold via a second valve, and a second opening connected to a product manifold via a third valve and connected to an equalization conduit via a fourth valve and a fifth valve.

Abstract: A method for reducing shock during a flow of fluid between a higher pressure vessel and a lower pressure vessel. The method includes the steps of providing a conduit between the higher pressure vessel and the lower pressure vessel, and minimizing a rate of pressure change within the second vessel caused by the flow of fluid along the conduit from the higher pressure vessel. The minimizing step includes controlling a rate of flow of fluid between the first vessel and the second vessel over a predetermined duration.

Abstract: A housing for a heat exchange apparatus including a fluid passageway partially defined by a baffle plate having an extended portion. The heat exchange apparatus further includes an array of fluid conduits extending through the fluid passageway. The housing includes a plurality of housing members each having a wall and at least one flange extending from the wall. The flanges of adjacent housing members are joined at a flange joint, and the flange joint is configured to fixedly receive the extended portion of the baffle plate. The apparatus also includes a plate member is provided within the fluid passageway and intumescent material fills a gap between the baffle plate and the plate member. Additionally, a second baffle plate is provided that defines a portion of a second fluid passageway, where a refractory gasket and a layer of intumescent material are provided between the first and second baffle plates.

Abstract: A housing for a heat exchange apparatus including a fluid passageway partially defined by a baffle plate having an extended portion. The heat exchange apparatus further includes an array of fluid conduits extending through the fluid passageway. The housing includes a plurality of housing members each having a wall and at least one flange extending from the wall. The flanges of adjacent housing members are joined at a flange joint, and the flange joint is configured to fixedly receive the extended portion of the baffle plate. The apparatus also includes a plate member is provided within the fluid passageway and intumescent material fills a gap between the baffle plate and the plate member. Additionally, a second baffle plate is provided that defines a portion of a second fluid passageway, where a refractory gasket and a layer of intumescent material are provided between the first and second baffle plates.

Abstract: A manifold assembly including a unitary manifold body including at least two component ports and an integral channel system connecting the component ports in series, and at least two fluid-treating components directly connected to the component ports in a substantially gas-tight manner. The fluid-treating components can include at least one of a coalescer, an adsorber, an absorber, a strainer, and a filter. At least one of the component ports includes an inner port section and an outer port section, the outer port section including a flow distributor arranged around and concentric to the inner port section.

Abstract: An apparatus for structural support of process equipment including a unitary structural base. The structural base includes a first surface having a mounting recess shaped to receive a first equipment component and a second surface located on the opposite side of the first surface and having a stiffening rib shaped to provide structural support. The structural base also includes a side surface located between the first and second surface and including an aperture shaped to receive a lifting component.

Abstract: A pressure swing adsorption system including a pressure vessel having an opening and a valve manifold including a body having a first cavity fluidly connected to the opening. The body further includes a passage and a channel, such that the passage connects the channel to the cavity. The valve manifold further includes a valve provided within the passage. The valve is configured to selectively permit and restrict flow between the channel and the cavity via the passage.

Abstract: A pressure swing adsorption system including a pressure vessel having an opening and a valve manifold including a body having a first cavity fluidly connected to the opening. The body further includes a passage and a channel, such that the passage connects the channel to the cavity. The valve manifold further includes a valve provided within the passage. The valve is configured to selectively permit and restrict flow between the channel and the cavity via the passage.