Abstract: The present invention pertains to a process for the hydroprocessing of hydrocarbon feedstocks wherein said hydrocarbon feedstocks are contacted, at hydroprocessing conditions, with a catalyst composition comprising at least one Group VIII non-noble metal component and at least two Group VIB metal components. The catalyst composition further comprises at least about 0.01 mole of an organic oxygen-containing additive per mole of the total of Group VIB metals and Group VIII non-noble metals present in the catalyst composition. The total of the Group VIII and Group VIB metal components, calculated as oxides, make up at least about 50 wt. % of the catalyst composition, calculated on dry weight.

Abstract: The present invention pertains to a process for regenerating and rejuvenating an additive-based hydrotreating catalyst containing Group VIB and Group VIII hydrogenation metals. The process comprises the steps of regenerating the catalyst by contacting it with an oxygen-containing gas at a maximum temperature of 500° C., followed by rejuvenating the catalyst by contacting it with an organic additive comprising an organic compound, other than a compound that the catalyst is contacted with in the course of its use as a catalyst prior to regeneration and rejuvenation. The organic additive is incorporated into the catalyst. If necessary, the catalyst may then be dried at such a temperature that at least 50% of the additive is maintained in the catalyst. The process according to the invention makes it possible to restore the activity of a used additive-based hydrotreating catalyst to its original level, or even to improve it to above that level.

Abstract: The present invention pertains to a process for preparing a catalyst composition wherein at least one Group VIII non-noble metal component and at least two Group VIB metal components are combined and reacted in the presence of a protic liquid, after which the resulting composition is isolated and dried, the total of the Group VIII and Group VIB metal components, calculated as oxides, making up at least about 70 wt. % of the catalyst composition, calculated on dry weight. An organic oxygen-containing additive is added prior to, during, or subsequent to the combining and reacting of the metal components in such an amount that the molar ratio of the total amount of additive added to the total amount of Group VIII and Group VIB metal components is at least about 0.01. The invention also pertains to additive-containing catalysts obtained by this process, and to their use in hydroprocessing.

Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an organic additive wherein the catalyst composition is first contacted with an organic liquid, followed by the catalyst being contacted with hydrogen and a sulfur-containing compound in the gaseous phase, wherein less than about 40%, preferably less than about 35%, more preferably less than about 25%, most preferably less than about 15%, of the sulfur present in the sulfided catalyst is added with the organic liquid. The process of the present invention makes it possible to use additive-containing catalysts without loss of activity in units which cannot effect gas phase start-up or are required to carry out a pressure test. The organic liquid may be a hydrocarbon with a boiling range of about 150-500° C., preferably gasoline, white spirit, diesel, gas oil, mineral lube oil, or white oil.

Abstract: The present invention pertains to a process for preparing a catalyst composition wherein at least one Group VIII non-noble metal component and at least two Group VIB metal components are combined and reacted in the presence of a protic liquid, after which the resulting composition is isolated and dried, the total of the Group VIII and Group VIB metal components, calculated as oxides, making up at least about 50 wt. % of the catalyst composition, calculated on dry weight. An organic oxygen-containing additive is added prior to, during, or subsequent to the combining and reacting of the metal components in such and amount that the molar ratio of the total amount of additive added to the total amount of Group VIII and Group VIB metal components is at least about 0.01. The invention also pertains to additive-containing catalysts obtained by this process, and to their use in hydroprocessing.