Patents by Inventor Franz Dornhaus

Franz Dornhaus has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240001299
    Abstract: The present invention relates to a stoichiometric-combustion spark-ignition engine comprising a specific exhaust gas system for reducing harmful exhaust gases resulting from the combustion process. The exhaust gas system consists in the through-flow direction of a three-way catalytic converter close to the engine, an oxidation catalyst and a gasoline particulate filter.
    Type: Application
    Filed: November 25, 2021
    Publication date: January 4, 2024
    Applicant: UMICORE AG & CO. KG
    Inventors: Jan SCHOENHABER, Marcus SCHMIDT, Franz DORNHAUS, Heiko BANSEMER
  • Patent number: 11691133
    Abstract: Described are a catalyst capable of effectively oxidizing an exhaust gas, a method for preparing the catalyst, and a method for oxidizing an exhaust gas using the catalyst. The exhaust gas oxidation catalyst includes at least two layers, a lower catalyst layer and an upper catalyst layer, laminated on a three-dimensional structure, wherein the lower catalyst layer and the upper catalyst layer independently contain precious metal and alumina and/or zeolite, and at least a part of the upper catalyst layer contains pores derived from a pore connecting agent with a combustion decomposition temperature of 300° C. or more to less than 450° C.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: July 4, 2023
    Assignee: UMICORE SHOKUBAI JAPAN CO., LTD.
    Inventors: Tatsuya Kumon, Yosuke Goto, Franz Dornhaus
  • Publication number: 20220280921
    Abstract: A three-dimensional structure (10); and a catalytic component (100) that contains a precious metal complex (22) containing platinum and palladium and a porous material (21), which is supported on the three-dimensional structure (10); where the surface accumulation C (Pt) of the platinum is 0.00070 or more to 0.01000 or less, the surface accumulation C (Pd) of the palladium is 0.00800 or more to 0.10000 or less, the surface accumulation C (Pt) is expressed by C (Pt)=PXPS (Pt)/(d2×PTEM (Pt)×0.01), and the surface accumulation C (Pd) is expressed by C (Pd)=PXPS (Pd)/(d2×PTEM (Pd)×0.01).
    Type: Application
    Filed: October 6, 2020
    Publication date: September 8, 2022
    Applicant: UMICORE SHOKUBAI JAPAN CO., LTD.
    Inventors: Yusuke KOITO, Franz DORNHAUS
  • Patent number: 11344864
    Abstract: It is an object to provide a catalyst that can effectively purify exhaust gas, in particular, carbon monoxide (CO) in exhaust gas, emitted from a diesel engine, a production method therefor, and an exhaust gas purification method using the same. A diesel engine exhaust gas purification catalyst for purifying exhaust gas emitted from a diesel engine of the present invention comprises a precious metal and alumina and/or zeolite supported on a three-dimensional structure, and has peaks for not less than three different pore sizes in a pore size distribution measured by the mercury intrusion method, wherein one of the peaks is a peak 2 at a pore size of not less than 0.3 ?m and less than 1.0 ?m, and the pore volume of the peak 2 being greater than 3.1% of the total pore volume.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: May 31, 2022
    Assignee: UMICORE SHOKUBAI JAPAN CO., LTD.
    Inventors: Yosuke Goto, Tatsuya Kumon, Franz Dornhaus
  • Publication number: 20220023847
    Abstract: Described are a catalyst capable of effectively oxidizing an exhaust gas, a method for preparing the catalyst, and a method for oxidizing an exhaust gas using the catalyst. The exhaust gas oxidation catalyst includes at least two layers, a lower catalyst layer and an upper catalyst layer, laminated on a three-dimensional structure, wherein the lower catalyst layer and the upper catalyst layer independently contain precious metal and alumina and/or zeolite, and at least a part of the upper catalyst layer contains pores derived from a pore connecting agent with a combustion decomposition temperature of 300° C. or more to less than 450° C.
    Type: Application
    Filed: November 11, 2019
    Publication date: January 27, 2022
    Applicant: UMICORE SHOKUBAI JAPAN CO., LTD.
    Inventors: Tatsuya KUMON, Yosuke GOTO, Franz DORNHAUS
  • Publication number: 20210379566
    Abstract: It is an object to provide a catalyst that can effectively purify exhaust gas, in particular, carbon monoxide (CO) in exhaust gas, emitted from a diesel engine, a production method therefor, and an exhaust gas purification method using the same. A diesel engine exhaust gas purification catalyst for purifying exhaust gas emitted from a diesel engine of the present invention comprises a precious metal and alumina and/or zeolite supported on a three-dimensional structure, and has peaks for not less than three different pore sizes in a pore size distribution measured by the mercury intrusion method, wherein one of the peaks is a peak 2 at a pore size of not less than 0.3 ?m and less than 1.0 ?m, and the pore volume of the peak 2 being greater than 3.1% of the total pore volume.
    Type: Application
    Filed: November 11, 2019
    Publication date: December 9, 2021
    Applicant: UMICORE SHOKUBAI JAPAN CO., LTD.
    Inventors: Yosuke GOTO, Tatsuya KUMON, Franz DORNHAUS
  • Patent number: 10989089
    Abstract: The invention relates to a particle filter, which comprises a wall flow filter and SCR-active material, wherein the wall flow filter comprises ducts which extend in parallel between the first and the second end of the wall flow filter and which are alternately closed in a gas-tight manner either at the first or the second end and which are separated by porous walls, the pores of which have inner surfaces, and the SCR-active material is located in the form of a coating on the inner surfaces of the pores of the porous walls, characterized in that the coating has a gradient, such that the side of the coating facing the exhaust gas has a higher selectivity in the SCR reaction than the side of the coating that faces the inner surfaces of the pores. The SCR-active material is preferably a small-pore zeolite, which has a maximum ring size of eight tetrahedral atoms and is exchanged with copper and/or iron.
    Type: Grant
    Filed: August 11, 2017
    Date of Patent: April 27, 2021
    Assignee: Umicore AG & Co. KG
    Inventors: Anke Schuler, Katja Adelmann, Franz Dornhaus, Michael Schiffer, Stephan Eckhoff
  • Patent number: 10961886
    Abstract: The present invention relates to a particle filter which comprises a wall-flow filter and SCR-catalytically active material, wherein the wall-flow filter comprises ducts which extend in parallel between a first and a second end of the wall-flow filter and which are alternately closed off in gas-type fashion either at the first or at the second end and which are separated by porous walls, and wherein the SCR-active material comprises a zeolite which is exchanged with copper and/or iron and which is situated in the form of a coating in the porous walls of the wall-flow filter, characterized in that the SCR-catalytically active coating comprises palladium.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: March 30, 2021
    Assignee: Umicore AG & Co. KG
    Inventors: Anke Schuler, Franz Dornhaus
  • Patent number: 10767528
    Abstract: The invention relates to a diesel oxidation catalyst which has a support body with a length L extending between a first end face a and a second end face b and catalytically active material zones A, B, and C arranged on the support body, wherein—material zone A contains palladium or platinum and palladium in a weight ratio of Pt:Pd of ?1 and an alkaline earth metal and extends over 20 to 80% of the length L starting from the end face a, material zone B contains ceroxide, is free of platinum, and extends over 20 to 80% of the length L starting from the end face b, material zone C contains platinum or platinum and palladium in a weight ratio of Pt:Pd of ?5, and neither material zone A nor material zone C is arranged over material zone B.
    Type: Grant
    Filed: May 2, 2017
    Date of Patent: September 8, 2020
    Assignee: UMICORE AG & CO. KG
    Inventors: Christoph Hengst, Franz Dornhaus, Michael Schiffer
  • Publication number: 20190368399
    Abstract: The present invention relates to a particle filter which comprises a wall-flow filter and SCR-catalytically active material, wherein the wall-flow filter comprises ducts which extend in parallel between a first and a second end of the wall-flow filter and which are alternately closed off in gas-type fashion either at the first or at the second end and which are separated by porous walls, and wherein the SCR-active material comprises a zeolite which is exchanged with copper and/or iron and which is situated in the form of a coating in the porous walls of the wall-flow filter, characterized in that the SCR-catalytically active coating comprises palladium.
    Type: Application
    Filed: September 20, 2017
    Publication date: December 5, 2019
    Inventors: Anke Schuler, Franz Dornhaus
  • Publication number: 20190224649
    Abstract: The present invention relates to a catalyst comprising a support body A having a length LA designed as a flow substrate, a support body B of length LB designed as a wall-flow filter, and material zones A1, A2, B1, and B2, wherein the support body A comprises material zones A1 and A2 and the support body B comprises material zones B1 and B2, wherein material zone A1 contains a cerium oxide, an alkaline earth metal compound and/or an alkali metal compound, and also platinum and/or palladium, and material zone A2 contains cerium oxide, and also platinum and/or palladium, and is free of alkali metal and alkaline earth metal compounds, material zone B1 contains palladium supported on cerium oxide, and material zone B2 contains platinum supported on a support material.
    Type: Application
    Filed: July 31, 2017
    Publication date: July 25, 2019
    Applicant: UMICORE AG & CO. KG
    Inventors: Michael SCHIFFER, Ruediger HOYER, Thomas UTSCHIG, Franz DORNHAUS, Anke WOERZ
  • Publication number: 20190203625
    Abstract: The invention relates to a particle filter, which comprises a wall flow filter and SCR-active material, wherein the wall flow filter comprises ducts which extend in parallel between the first and the second end of the wall flow filter and which are alternately closed in a gas-tight manner either at the first or the second end and which are separated by porous walls, the pores of which have inner surfaces, and the SCR-active material is located in the form of a coating on the inner surfaces of the pores of the porous walls, characterized in that the coating has a gradient, such that the side of the coating facing the exhaust gas has a higher selectivity in the SCR reaction than the side of the coating that faces the inner surfaces of the pores. The SCR-active material is preferably a small-pore zeolite, which has a maximum ring size of eight tetrahedral atoms and is exchanged with copper and/or iron.
    Type: Application
    Filed: August 11, 2017
    Publication date: July 4, 2019
    Inventors: Anke Schuler, Katja Adelmann, Franz Dornhaus, Michael Schiffer, Stephan Eckhoff
  • Publication number: 20190162095
    Abstract: The invention relates to a diesel oxidation catalyst which has a support body with a length L extending between a first end face a and a second end face b and catalytically active material zones A, B, and C arranged on the support body, wherein—material zone A contains palladium or platinum and palladium in a weight ratio of Pt:Pd of ?1 and an alkaline earth metal and extends over 20 to 80% of the length L starting from the end face a, material zone B contains ceroxide, is free of platinum, and extends over 20 to 80% of the length L starting from the end face b, material zone C contains platinum or platinum and palladium in a weight ratio of Pt:Pd of ?5, and neither material zone A nor material zone C is arranged over material zone B.
    Type: Application
    Filed: May 2, 2017
    Publication date: May 30, 2019
    Applicant: UMICORE AG & CO. KG
    Inventors: Christoph HENGST, Franz DORNHAUS, Michael SCHIFFER
  • Patent number: 10035134
    Abstract: The invention relates to a coating suspension containing at least one platinum group metal on a support material, as well as manganese(II) carbonate, and to a method for coating a catalyst support substrate.
    Type: Grant
    Filed: September 9, 2015
    Date of Patent: July 31, 2018
    Assignee: UMICORE AG & CO. KG
    Inventors: Franz Dornhaus, Michael Schiffer
  • Patent number: 9981251
    Abstract: The present invention provides an exhaust gas treatment system comprising an oxidation catalyst and an SCR catalyst, wherein the oxidation catalyst comprises an inert ceramic or metal honeycomb body and a catalytically active coating comprising a platinum group metal supported on a refractory support oxide and lanthanum wherein lanthanum is present in an amount of at least 13% by weight calculated as La2O3 and based on the weight of the refractory support material.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: May 29, 2018
    Assignee: UMICORE AG & CO. KG
    Inventors: Naohiro Kato, Franz Dornhaus
  • Publication number: 20170259248
    Abstract: The invention relates to a coating suspension containing at least one platinum group metal on a support material, as well as manganese(II) carbonate, and to a method for coating a catalyst support substrate.
    Type: Application
    Filed: September 9, 2015
    Publication date: September 14, 2017
    Applicant: UMICORE AG & CO. KG
    Inventors: Franz DORNHAUS, Michael SCHIFFER
  • Publication number: 20170128914
    Abstract: The present invention provides an exhaust gas treatment system comprising an oxidation catalyst and an SCR catalyst, wherein the oxidation catalyst comprises an inert ceramic or metal honeycomb body and a catalytically active coating comprising a platinum group metal supported on a refractory support oxide and lanthanum wherein lanthanum is present in an amount of at least 13% by weight calculated as La2O3 and based on the weight of the refractory support material.
    Type: Application
    Filed: June 15, 2015
    Publication date: May 11, 2017
    Applicant: UMICORE AG & CO. KG
    Inventors: Naohiro KATO, Franz DORNHAUS
  • Patent number: 9527036
    Abstract: The present invention relates to a catalyst system for treatment of diesel exhaust gas, comprising, in flow direction of the exhaust gas, a nitrogen oxide storage catalyst containing a nitrogen oxide storage component and noble metal and a diesel particulate filter containing noble metal selected from the group of platinum, palladium, and platinum and palladium, characterized in that the noble metal loading of the nitrogen oxide storage catalyst is 100 to 180 g/ft3 (3.53 to 6.36 g/L) and the noble metal loading of the diesel particulate filter is 5 to 35 g/ft3 (0.18 to 1.24 g/L).
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: December 27, 2016
    Assignee: UMICORE AG & CO. KG
    Inventors: Michael Schiffer, Ulrich Goebel, Franz Dornhaus, Anke Schuler, Ruediger Hoyer, Marcus Pfeifer, Gerald Jeske
  • Patent number: 9346019
    Abstract: The present invention relates to a diesel particle filter which has a coating active in oxidation catalysis and which is characterized in that said diesel particle filter comprises a material zone which removes platinum traces contained in the exhaust-gas flow, and to the use of said diesel particle filter in the purification of exhaust gases of diesel engines.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: May 24, 2016
    Assignee: Umicore AG & CO. KG
    Inventors: Marcus Pfeifer, Michael Schiffer, Franz Dornhaus, Stephan Basso, Frank-Walter Schuetze
  • Patent number: 9347354
    Abstract: An SCR-catalytically active diesel particle filter having a ceramic wall flow filter substrate with inflow channels, outflow channels, walls separating the inflow and outflow channels, and two coatings. The first coating is applied in inflow channels, is composed of high-melting point materials, and closes the inflow sides of pores in walls connecting the inflow channels and outflow channels to soot particles without preventing passage of gaseous exhaust gas constituents. The second coating is within the walls between inflow channels and outflow channels, and effectively catalyzes the selective reduction of nitrogen oxides when in the presence of a reducing agent. The particle filter displays excellent banking-up pressure properties combined with high filtration efficiency and good regeneration properties; and displays good aging stability of NOx conversion activity.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: May 24, 2016
    Assignee: UMICORE AG & CO. KG
    Inventors: Marcus Pfeifer, Stephan Basso, Franz Dornhaus