Patents by Inventor Franz Xaver Redl

Franz Xaver Redl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11059271
    Abstract: The invention relates to a component having at least to some extent a layer structure, wherein the layer structure includes an elastomer layer with a density greater than 800 g/L, and a thermoset layer including at least 50% by weight of a first polyurethane. The invention further relates to a process for the production of a component of this type, the process including (i) provision of a female mold into which the individual layers of the layer structure are introduced, or of a male mold to which the individual layers of the layer structure are applied; (ii) production of the elastomer layer via spraying; (iii) production of the thermoset layer via spraying; and (iv) demolding of the resultant component. Step (ii) can be carried out before step (iii) or step (iii) can be carried out before step (ii).
    Type: Grant
    Filed: September 16, 2015
    Date of Patent: July 13, 2021
    Assignee: BASF SE
    Inventors: Franz Xaver Redl, Marcus Leberfinger, Timo Prozeske, Sonja Werther, Christine Rolfsen, Thomas Gruidl, Harald Assmair
  • Patent number: 10597483
    Abstract: In a process for the production of pore-free polyurethane elastomer moldings with Shore D hardness of at least 60 in accordance with DIN 53505, (a) polyesterdiol with OH number from 20 to 100 mg KOH/g and (b) a chain extender composed of diol with molar mass below 300 g/mol, is mixed with (c) isocyanate prepolymers obtainable via reaction of diisocyanate with polyesterols with functionality from 1.95 to 2.2 and with OH number from 20 to 200 mg KOH/g to form a reaction mixture. The reaction mixture is charged to a mold and hardened to form the polyurethane elastomer. Polyurethane elastomer moldings are thus obtainable by this process, and these polyurethane moldings may be used as cladding component for commercial vehicles, bodywork component in vehicle construction, or a cladding component of a machine installation.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: March 24, 2020
    Assignee: BASF SE
    Inventors: Julio Albuerne, Rolf Illguth, Franz Xaver Redl, Bernd Bremert, Hermann Voelker
  • Patent number: 10093040
    Abstract: The present invention relates to a process for production of artificial leather comprising top coat, polyurethane layer and optional substrate layer, said process comprising i) providing a release layer, ii) applying one or more than one layer of a top coat to the release layer to an overall top coat layer thickness in the range from 1 to 500 ?m, iii) applying first polyurethane system components comprising an isocyanate component (A) and a polyol component (B) to the top coat to form a first polyurethane layer, wherein the isocyanate index of the first polyurethane system components is in the range from 101 to 140, iv) optionally applying further polyurethane system components to the first polyurethane layer to form further polyurethane layers, v) optionally applying a substrate layer to the polyurethane system components, vi) curing the polyurethane system components to form a polyurethane layer, and vii) separating the release layer from the top coat, wherein the overall thickness of the first and optional
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: October 9, 2018
    Assignee: BASF SE
    Inventors: Franz Xaver Redl, Andreas Emge, YueXia Feng, Cheun-Gwo Chen, Xiao-Kun Yang, Oliver Reese
  • Patent number: 9914287
    Abstract: The present invention relates to composite elements comprising (i) plastic, adhering to which there is (ii) a polyisocyanate polyaddition product, where the polyisocyanate polyaddition product is obtained via mixing of (a) isocyanate with (b) compounds having groups reactive toward isocyanates, (c) catalysts and optionally additional products to give a reaction mixture and converting the reaction mixture to a polyisocyanate polyaddition product, where the compounds (b) comprise a polyester polyalcohol as adhesion promoter, capable of production via polycondensation of an acid component and one or more low-molecular-weight diols whose molar mass is less than 500 g/mol, in excess, where the acid component comprises from 83 to 97 mol % of adipic acid and from 3 to 17 mol % of phthalic acid, isophthalic acid, and/or terephthalic acid. The present invention also relates to components in the fitting-out or aircraft, of vehicles, or of buildings, and to insulation comprising this type of composite element.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: March 13, 2018
    Assignee: BASF SE
    Inventors: Christian Renner, Gerlinde Tischer, Rolf Illguth, Margit Gehring, Franz Xaver Redl
  • Publication number: 20170305120
    Abstract: The invention relates to a component having at least to some extent a layer structure, wherein the layer structure includes an elastomer layer with a density greater than 800 g/L, and a thermoset layer including at least 50% by weight of a first polyurethane. The invention further relates to a process for the production of a component of this type, the process including (i) provision of a female mold into which the individual layers of the layer structure are introduced, or of a male mold to which the individual layers of the layer structure are applied; (ii) production of the elastomer layer via spraying; (iii) production of the thermoset layer via spraying; and (iv) demolding of the resultant component. Step (ii) can be carried out before step (iii) or step (iii) can be carried out before step (ii).
    Type: Application
    Filed: September 16, 2015
    Publication date: October 26, 2017
    Inventors: Franz Xaver Redl, Marcus Leberfinger, Timo Prozeske, Sonja Werther, Christine Kerlfeld
  • Publication number: 20170198086
    Abstract: In a process for the production of pore-free polyurethane elastomer moldings with Shore D hardness of at least 60 in accordance with DIN 53505, (a) polyesterdiol with OH number from 20 to 100 mg KOH/g and (b) a chain extender composed of diol with molar mass below 300 g/mol, is mixed with (c) isocyanate prepolymers obtainable via reaction of diisocyanate with polyesterols with functionality from 1.95 to 2.2 and with OH number from 20 to 200 mg KOH/g to form a reaction mixture. The reaction mixture is charged to a mold and hardened to form the polyurethane elastomer. Polyurethane elastomer moldings are thus obtainable by this process, and these polyurethane moldings may be used as cladding component for commercial vehicles, bodywork component in vehicle construction, or a cladding component of a machine installation.
    Type: Application
    Filed: May 22, 2015
    Publication date: July 13, 2017
    Applicant: BASF SE
    Inventors: Julio Albuerne, Rolf Illguth, Franz Xaver Redl, Bernd Bremert, Hermann Voelker
  • Patent number: 9221996
    Abstract: The present invention relates to a process for repairing top layers for roads, tracks, and other areas used by traffic, by applying an amount of at least 20 g/m2 of a polymeric material to the damaged site, applying an amount of at least 80 g/m2 of a first polyurethane reaction mixture (which can comprise additives) to the polymeric material, and applying, to the first polyurethane reaction mixture, a mixture comprising mineral aggregate and a second polyurethane reaction mixture, and allowing the material to harden. The present invention further relates to a repair kit for repairing top layers for roads, tracks, and other areas used by traffic.
    Type: Grant
    Filed: November 27, 2012
    Date of Patent: December 29, 2015
    Assignee: BASF SE
    Inventors: Franz Xaver Redl, Holger Leifheit, Thomas Stuehrenberg, Martin Lange
  • Publication number: 20140248813
    Abstract: The present invention relates to processes for preparing compact transparent polyurethanes by mixing (a) isocyanates with (b) compounds having at least two isocyanate-reactive groups, (c) catalysts, and optionally (d) auxiliaries and additives to give a reaction mixture and carrying out reaction to the compact transparent polyurethanes, the isocyanates (a) comprising at least 50 wt % of biurets of hexamethylene diisocyanate. The present invention further relates to a compact, transparent polyurethane prepared by a process of the invention, and to the use of such a compact, transparent polyurethane as a surface coating, more particularly in the interior of means of transport.
    Type: Application
    Filed: March 4, 2014
    Publication date: September 4, 2014
    Applicant: BASF SE
    Inventors: Patrick BOLZE, Lars Goedke, Franz Xaver Redl, Gerd Westermann
  • Publication number: 20140215850
    Abstract: The present invention relates to a process for production of artificial leather comprising top coat, polyurethane layer and optional substrate layer, said process comprising i) providing a release layer, ii) applying one or more than one layer of a top coat to the release layer to an overall top coat layer thickness in the range from 1 to 500 ?m, iii) applying first polyurethane system components comprising an isocyanate component (A) and a polyol component (B) to the top coat to form a first polyurethane layer, wherein the isocyanate index of the first polyurethane system components is in the range from 101 to 140, iv) optionally applying further polyurethane system components to the first polyurethane layer to form further polyurethane layers, v) optionally applying a substrate layer to the polyurethane system components, vi) curing the polyurethane system components to form a polyurethane layer, and vii) separating the release layer from the top coat, wherein the overall thickness of the first and optional
    Type: Application
    Filed: September 10, 2012
    Publication date: August 7, 2014
    Applicant: BASF SE
    Inventors: Franz Xaver Redl, Andreas Emge, YueXia Feng, Cheun-Gwo Chen, Xiao-Kun Yang, Oliver Reese
  • Publication number: 20130183094
    Abstract: The present invention relates to a process for repairing top layers for roads, tracks, and other areas used by traffic, by applying an amount of at least 20 g/m2 of a polymeric material to the damaged site, applying an amount of at least 80 g/m2 of a first polyurethane reaction mixture (which can comprise additives) to the polymeric material, and applying, to the first polyurethane reaction mixture, a mixture comprising mineral aggregate and a second polyurethane reaction mixture, and allowing the material to harden. The present invention further relates to a repair kit for repairing top layers for roads, tracks, and other areas used by traffic.
    Type: Application
    Filed: November 27, 2012
    Publication date: July 18, 2013
    Inventors: Franz Xaver Redl, Holger Leifheit, Thomas Stuehrenberg, Martin Lange
  • Patent number: 8299171
    Abstract: The present invention relates to a spray-polyurethane system which comprises a polyol component (A) and an isocyanate component (B), where the polyol component (A) comprises a1) at least one compound reactive with isocyanate, a2) at least one reactive chain extender having at least two groups reactive toward isocyanates, where at least one group reactive toward isocyanates is a free, primary NH2 group, and also a3) at least one metal catalyst, and a4) if appropriate, further additives, where the spray-polyurethane system comprises no amine catalyst. The present invention moreover relates to a process for production of a backing layer composed of polyurethane for moldings and to the use of this backing layer for production of automobile parts. Inventive backing layers have good mechanical properties, and low emissions, and their demolding time is small when compared with the open assembly time.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: October 30, 2012
    Assignee: BASF Aktiengesellschaft
    Inventors: Cord Schmalkuche, Udo Hadick, Holger Leifheit, Georg Partusch, Franz Xaver Redl
  • Publication number: 20110250429
    Abstract: The present invention relates to composite elements comprising (i) plastic, adhering to which there is (ii) a polyisocyanate polyaddition product, where the polyisocyanate polyaddition product is obtained via mixing of (a) isocyanate with (b) compounds having groups reactive toward isocyanates, (c) catalysts, (d) if appropriate, blowing agent, and (e) if appropriate, further additives, to give a reaction mixture and permitting the reaction mixture to complete its reaction to give the polyisocyanate polyaddition product, where the compounds (b) having groups reactive toward isocyanates comprise a polyester polyalcohol as adhesion promoter, capable of production via polycondensation of an acid component and of one or more low-molecular-weight diols whose molar mass is less than 500 g/mol, in excess, where the acid component comprises from 83 to 97 mol % of adipic acid and from 3 to 17 mol % of phthalic acid, isophthalic acid, and/or terephthalic acid.
    Type: Application
    Filed: December 10, 2009
    Publication date: October 13, 2011
    Inventors: Christian Renner, Gerlinde Tischer, Rolf Illguth, Margit Gehring, Franz Xaver Redl
  • Publication number: 20090326148
    Abstract: The present invention relates to a spray-polyurethane system which comprises a polyol component (A) and an isocyanate component (B), where the polyol component (A) comprises a1) at least one compound reactive with isocyanate, a2) at least one reactive chain extender having at least two groups reactive toward isocyanates, where at least one group reactive toward isocyanates is a free, primary NH2 group, and also a3) at least one metal catalyst, and a4) if appropriate, further additives, where the spray-polyurethane system comprises no amine catalyst. The present invention moreover relates to a process for production of a backing layer composed of polyurethane for moldings and to the use of this backing layer for production of automobile parts. Inventive backing layers have good mechanical properties, and low emissions, and their demolding time is small when compared with the open assembly time.
    Type: Application
    Filed: July 18, 2007
    Publication date: December 31, 2009
    Applicant: BASF SE
    Inventors: Cord Schmalkuche, Udo Hadick, Holger Leifheit, Georg Partusch, Franz Xaver Redl