Abstract: A shaping device for producing a profiled component includes a lay-on unit, a press-on unit and a pressure application unit. The lay-on unit has a support surface for laying on a semi-finished product to be shaped. The press-on unit presses a semi-finished product to be shaped onto the support surface. The pressure application unit has, at least on the side that faces the semi-finished product, a bendable shell for lying on the semi-finished product in an unshaped first state and for lying thereon in a shaped second state, as well as a pressure-transmitting and deformable filling. The pressure application unit can be arranged between the press-on unit and a semi-finished product to be shaped. The press-on unit has a bendable surface lying on the pressure application unit, which bendable surface transmits the force for the shaping onto the pressure application unit. The semi-finished product to be shaped may be a fibre-reinforced composite material.

Abstract: A method for producing a component with at least one hollow profile from a fiber composite material includes producing a component blank from the fiber composite material. The component blank includes a hollow profile with open ends. The component blank is thermally treated. Each open end of the hollow profile is closed with a stopper that includes at least an outer circumference of a closed-pore foam. The thermally treated component blank is tested using ultrasound in accordance with a non-destructive material-testing method. The component blank is then mechanically treated so as to obtain a finished component and the stoppers are removed. Alternatively, the component blank is mechanically treated to obtain the finished product before the ultrasound testing.

Abstract: A shaping device for producing a profiled component includes a lay-on unit, a press-on unit and a pressure application unit. The lay-on unit has a support surface for laying on a semi-finished product to be shaped. The press-on unit presses a semi-finished product to be shaped onto the support surface. The pressure application unit has, at least on the side that faces the semi-finished product, a bendable shell for lying on the semi-finished product in an unshaped first state and for lying thereon in a shaped second state, as well as a pressure-transmitting and deformable filling. The pressure application unit can be arranged between the press-on unit and a semi-finished product to be shaped. The press-on unit has a bendable surface lying on the pressure application unit, which bendable surface transmits the force for the shaping onto the pressure application unit. The semi-finished product to be shaped may be a fibre-reinforced composite material.

Abstract: A method for producing a component with at least one hollow profile from a fiber composite material includes producing a component blank from the fiber composite material. The component blank includes a hollow profile with open ends. The component blank is thermally treated. Each open end of the hollow profile is closed with a stopper that includes at least an outer circumference of a closed-pore foam. The thermally treated component blank is tested using ultrasound in accordance with a non-destructive material-testing method. The component blank is then mechanically treated so as to obtain a finished component and the stoppers are removed. Alternatively, the component blank is mechanically treated to obtain the finished product before the ultrasound testing.