Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders (86A, 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. The embossed characters and encoding read from the card are compared with the stored card data to verify accuracy and are compared to coding on the carrier form (26A, 26B) to determine if there is a match. A code on the carrier is also compared to stored carrier data and to the cards provided for insertion and are rejected without cards if incorrectly prepared.

Abstract: A card package production system (100) for producing card packages (115) composed of printed paper carriers (113) with matching cards (128) attached to the carriers (113) selectively outputs the card packages through a card package multi-directional distribution module (136) having a carrier transport with a primary carrier transport path extending between a package inlet (262) and a primary package outlet (144) for transporting the card packages along the primary carrier transport path. A movable stacker gate assembly (214, FIG. 7) mounted for movement between a stacking position (FIG. 26). In the stacker position, the card packages are inserted laterally through a laterally facing inlet (145) of a stacker (146) in two stages with successive pairs of card packages (115, 115′) being kept in an interleaved state.

Abstract: A card package production system (100) for producing card packages (115) composed of printed paper carriers (113) with matching cards (128) attached to the carriers (113) selectively outputs the card packages through a card package multi-directional distribution module (136) having a carrier transport with a primary carrier transport path extending between a package inlet (262) and a primary package outlet (144) for transporting the card packages along the primary carrier transport path. A movable stacker gate assembly (214, FIG. 7) mounted for movement between a stacking position (FIG. 26). In the stacker position, the card packages are inserted laterally through a laterally facing inlet (145) of a stacker (146)in two stages with successive pairs of card packages (115. 115′) being kept in an interleaved state.

Abstract: An embossed card package production system with a computer controller (12) for accessing embossed card information in a card data memory (40) and embosser (20) for embossing a card (30) with the stored embossed information and an embossed card verification system with an embossed card character reader (70) for reading embossed information (32) on the card with the computer controller comparing the read embossed information on the card (30) with the stored embossed information for the card in the card data memory (40) to determine if there is a match and automatically identifies each card which has embossed information on the card which does not match the stored information on the card to reject each card identified as being incorrectly produced.

Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. The embossed characters and encoding read from the card are compared with the stored card data to verify accuracy and are compared to coding on the carrier form (26A, 26B) to determine if there is a match. A code on the carrier is also compared to stored carrier data and to the cards provided for insertion and are rejected without cards if incorrectly prepared.

Abstract: An embossed card package production system (10) with a printer (48) supplied with a plurality of interconnected card carrier forms (26) for receipt of corresponding cards (30) inserted into the carriers at a card inserting apparatus (24) to form card packages, a form bursting apparatus (36) having a cutting member (240) with a cutting portion tautly extending between and partially wrapped about a pair of rotary members (242) and (244), a drive motor (248) interconnected with a chain linkage (250) for moving the cutting member (240) across preweakened lines (252) through and across end ones (26A) of the interconnected card carrier forms (26) to separate individual card carrier forms (26A) from the interconnected card carrier forms, a code sensor (38) mounted to an elongate sliding bar (290) for reading machine readable indicia (231) printed on the body of the carrier form (26) in back and forth directions opposite directions across the end ones (26A) of the interconnected carrier forms (26) as the forms are se

Abstract: Methods of operating embossed card package production system (10) by verifying by reading and comparing information obtained by reading embossed (32) and magnetically encoded information (35) and coded information (27) on a carrier (26A, 26B) stored card and carrier information in a forms data memory (44) and a card data memory (40) to make new cards appropriately prepared and are correctly matched to the carriers (26A, 26B). Incorrect cards (30) are sent to a reject location (90) to prevent formation of incorrect packages. Only cards (30) which are determined to be correctly prepared have activation labels 21 applied which also serve to distinguish them from incorrectly prepared cards (30) and inventory reports are automatically kept of rejected carriers, rejected cards and the number of labels as well as the number of correct carriers produced which are printed on the very type of carrier to which the accounting information relates with a carrier printer (48).

Abstract: An embossed card package production system (10) with a printer (48) supplied with a plurality of interconnected card carrier forms (26) for receipt of corresponding cards (30) inserted into the carriers at a card inserting apparatus (24) to form card packages, a form bursting apparatus (36) having a cutting member (240) with a cutting portion tautly extending between and partially wrapped about a pair of rotary members (242) and (244), a drive motor (248) interconnected with a chain linkage (250) for moving the cutting member (240) across preweakened lines (252) through and across end ones (26A) of the interconnected card carrier forms (26) to separate individual card carrier forms (26A) from the interconnected card carrier forms, a code sensor (38) mounted to an elongate sliding bar (290) for reading machine readable indicia (231) printed on the body of the carrier form (26) in back and forth directions opposite directions across the end ones (26A) of the interconnected carrier forms (26) as the forms are se

Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders (86A, 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. A card carrier (26A) has a pair of corner pockets (31) and a flap (33) in which a card (30) is inserted. The corner pockets (31) are opened by bending the carrier form over an arcuate member (170).