Abstract: A method is provided for fabricating flat flexible circuits which include a flat flexible insulating substrate having conductive circuit material thereon and electronic components mounted on the substrate. The method includes providing a continuous strip of the substrate. The strip is moved to a work station whereat the electronic components are mounted thereon. The strip, with the electronic components mounted thereon, is wound onto a reel for subsequent processing. The continuous strip of substrate is provided with a code for reading at the work station.

Abstract: An electrical connector includes a dielectric housing having a through axial passage for receiving therein an electrical terminal. A cover is hingedly connected to the housing for movement from an open position to a closed position, with the cover and the housing having respective juxtaposed walls bounding at least one lateral side of the passage when the cover is in its closed position. Complementary laterally engaging latches are provided between the juxtaposed walls to hold the cover in its closed position. The wall of the cover is juxtaposed inside the wall of the housing in a lateral direction. Therefore, lateral forces on the terminal biases the wall of the cover outwardly toward the wall of the housing to ensure engagement of the laterally engaging latches.

Abstract: An electrical connector assembly includes a housing fabricated of a first metal material and having at least one integral pin projecting from a face thereof. A flat flexible circuit is mounted against the face of the housing and includes a ground plane on a side thereof facing the housing. The circuit has a hole for receiving the integral pin of the housing. The ground plane is of a second metal material different from that of the housing. An omni-directional conductive adhesive is deposited on the ground plane over the area of the hole to expand the conductive interface between the metal housing and the metal ground plane. Preferably, the conductive adhesive includes abrasive grain-like particles.

Abstract: A multi-terminal filtered electrical connector assembly includes a housing having a plurality of terminal-receiving passageways. A plurality of terminals are received in the passageways, with tail portions of the terminals projecting from the housing. A flexible capacitor filter circuit is mounted on the housing and through which the terminals extend. A ferrite block is provided with a plurality of through holes for receiving therethrough portions of the terminals. A terminal alignment plate may be provided for mounting the ferrite block. A second flexible capacitor filter circuit may be provided through which portions of the terminals extend. The ferrite block may be disposed between the two flexible capacitor filter circuits. The housing is constructed for mounting on a printed circuit board to provide either a right angle connector or a direct mounted connector.

Abstract: An electronic device includes a flat flexible dielectric substrate which is less than 0.050 inch thick and has a generally round hole of a given diameter. A ductile conductive film is deposited on the substrate in an area at least about the hole. A generally round terminal pin is inserted into the hole in the substrate in contact with the conductive film. The pin has a given diameter greater than that of the hole. The difference between the diameter of the pin and the diameter of the hole is on the order of 5% to 50% of the diameter of the hole.

Abstract: A multi-terminal filtered electrical connector assembly includes a housing having a plurality of terminal-receiving passageways. A plurality of terminals are received in the passageways, with tail portions of the terminals projecting from the housing. A terminal alignment plate, independent of the housing, includes a plurality of through holes for receiving and aligning the tail portions of the terminals. First complementary interengaging latch devices are provided between the housing and the alignment plate for readily assembling the alignment plate on the housing. A ferrite block is mountable on the alignment plate and includes a plurality of through holes alignable with the holes in the alignment plate for receiving therethrough the tail portions of the terminals. Second complementary interengaging latch devices are provided between the alignment plate and the ferrite block for readily assembling the ferrite block on the alignment plate.

Abstract: An electrical connector assembly includes a terminal position assurance system. The assembly includes an elongated dielectric housing having a plurality of terminal-receiving cavities extending transversely of the housing. A plurality of terminals are insertable into the cavities. A passageway extends longitudinally of the housing. An elongated terminal position assurance member is insertable into the passageway and movable between a preloaded position and a loaded position. The terminal position assurance member prevents mating of a complementary connector with the connector assembly when the member is in its preloaded position.

Abstract: A sealing system is provided between an electrical connector assembly and another connector component, panel or the like. The connector assembly includes a housing having a mating end with a seal-receiving channel and a resilient seal received in the channel. The seal includes a sealing groove having a given width and a given depth. The connector component includes a sealing lip insertable into the sealing groove when the connector assembly and the connector component are mated along a mating axis. The sealing lip has a width greater than the width of the sealing groove and a length relative to the depth of the sealing groove such that the lip is spaced from the bottom of the groove when the connector assembly and the connector component are in mated condition. Therefore, only sealing forces normal to the mating axis are effected between the sealing lip and the sealing groove.

Abstract: A fiber optic connector system includes male and female mating connectors for interconnecting a pair of optical fibers each having a central core and an outer jacket. Each connector includes a housing adapted for receiving an end of one of the optical fibers and for mating with the other connector. Each connector housing is a plastic structure overmolded about the outer jacket of its respective optical fiber in an area at the end of the fiber. The outer jacket of the fiber has circumferential grooves into which the overmolded material of the connector housing extends for axially retaining the overmolded housing on the fiber. A band-like locking clip surrounds telescoped portions of the male and female connectors. The locking clip has a radially inwardly projecting locking tab extending into aligned apertures in the telescoped mating portions when the connectors are mated.

Abstract: An electrical connector is provided with a transversely aligned terminal position assurance (TPA) component that is slidably insertable into a transverse keyway in the connector housing. The TPA component includes a plurality of flexing primary latches and a corresponding plurality of static secondary locks. The flexing primary latches are disposed to align with the terminal receiving cavities of the housing when the TPA component is in a pre-load position. The terminals can be inserted into the housing with the TPA component in this pre-load position such that the flexing primary latches at least temporarily retain the terminals in the housing. Upon complete insertion of all terminals the TPA component is indexed transversely into a final locked position such that the static secondary locks thereof positively engage each terminal to ensure complete insertion. A symmetrical front mating seal is configured to be held in the housing by suction to prevent separation during unmating.

Abstract: A male terminal is provided with a male contact portion and a shroud portion disposed about the male contact portion. The male contact portion is integral with and folded into the interior of the shroud portion whereby the shroud portion protects the male contact portion. An electrical connector assembly includes a female connector having a housing which includes channels for receiving the shroud portion of the male terminal, and a female terminal in the housing mates with the male contact portion of the male terminal when the shroud is received in the channels of the housing.

Abstract: An electrical connector is provided with unitarily molded housing and a wire seal cover mounted to the rear end of the housing. A latch extends from a wall of the housing and includes a forwardly projecting locking beam and a rearwardly projecting actuator. The housing further includes a shroud unitarily molded therewith to cover both sides and the top of the locking beam of the latch. The wire seal cover further includes a shroud for protecting the actuator of the latch. However, at least a portion of the shroud on the wire seal cover is open to enable actuation of the latch for unmating the connector.

Abstract: An electrical connector is provided with a transversely aligned terminal position assurance (TPA) component that is slidably insertable into a transverse keyway in the connector housing. The TPA component includes a plurality of flexing primary latches and a corresponding plurality of static secondary locks. The flexing primary latches are disposed to align with the terminal receiving cavities of the housing when the TPA component is in a pre-load position. The terminals can be inserted into the housing with the TPA component in this pre-load position such that the flexing primary latches at least temporarily retain the terminals in the housing. Upon complete insertion of all terminals the TPA component is indexed transversely into a final locked position such that the static secondary locks thereof positively engage each terminal to ensure complete insertion. A symmetrical front mating seal is configured to be held in the housing by suction to prevent separation during unmating.

Abstract: A socket assembly is provided for receiving a memory module or single in-line package (SIP). The socket assembly includes a cover for protectively receiving the SIP. The cover includes an opened bottom from which the mating edge of the SIP extends. The socket assembly further includes a housing having a slot for receiving the mating edge of the SIP. A plurality of terminals are mounted in the housing in proximity to the slot for engaging conductive regions along the mating edge of the SIP. The housing includes locking latches for engaging the cover upon rotation of the cover into an alignment corresponding to full mating of the SIP.

Abstract: A sealed electrical connector assembly is provided for wire-to-wire electrical connections. The assembly includes a pair of mateable electrical connectors each of which includes a plurality of terminal receiving cavities extending therethrough. Each terminal receiving cavity preferably includes a static locking projection and a dynamic terminal positioning beam which deflects during insertion of the corresponding terminal and which resiliently returns to an undeflected condition for locking the terminal in the housing after complete insertion. A TPA component is mounted to the rear of each housing prior to insertion of the terminal. The TPA component includes terminal receiving apertures which function to rotationally align each terminal for efficient full seating in the corresponding terminal receiving cavity. Positive assurance of full terminal seating is achieved by advancing the TPA component from a first position into a second locked position.