Abstract: An absorbent structure expands to a greater extent along one surface than along an opposite surface when in the presence of a liquid. The absorbent structure may include a single layer, or two or more layers intimately bonded to one another. When in the presence of a liquid, the more expandable surface causes an increase in concavity in the X-Y plane of the structure, with the concavity being in the direction of the less expandable surface. One or both surfaces can be treated to adjust the respective level of expandability. By inducing a formed shape upon hydration swelling, a trough shape can be generated to facilitate absorbent properties, containment, and fit. The invention includes absorbent articles having such an absorbent structure incorporated therein.

Abstract: A wiper having a controlled release anti-microbial agent therein for providing anti-microbial cleansing of surfaces is provided. The wiper is formed from an absorbent base web to which an anti-microbial formulation is adhered. The formulation includes an anti-microbial agent that is capable of being controllably released from the wiper. In some embodiments, a polymer mixture may be employed to control the rate of release of the anti-microbial agent. Various anti-microbial agents, such as metal ions and organic compounds may be employed.

Abstract: A use-dependent indicator system for detecting the exhaustion of an active chemical within an absorbent article is provided. The indicator system includes at least one dye component and a polymer mixture. The dye component(s) can be non-reactive and/or reactive dyes. The polymer mixture can contain a polymer, such as a latex adhesive, to facilitate control over the dissolution rate of the dye component(s). By controlling the dissolution rate of the dye component(s), an indicator system of the present invention can impart a change in color to signal the exhaustion of an active chemical incorporated within the absorbent article, such as an anti-microbial agent.

Abstract: A package enclosing a single disposable absorbent article. The single disposable absorbent article is in a compact configuration and situated within the package.

Abstract: A disposable absorbent article which is compactly packaged is provided, which has a folded configuration and an unfolded configuration. A ratio between the folded configuration and the unfolded configuration is less than 0.09.

Abstract: A wiper that provides a controlled release anti-microbial agent has a substrate layer to which the anti-microbial agent is adhered. In addition, the wiper will have one or more laminate layers, at least one of which will be absorbent. Various anti-microbial agents such as silver containing additives, calcium hypochlorite, and chlorine dioxide generating compounds may be employed. The substrate layer may be a poly(ethylene vinyl acetate) meltblown web and the laminate layer may be a hydroentangled composite absorbent fabric.

Abstract: The present invention desirably provides a fabric including a synthetic fiber structure first zone, a synthetic fiber structure second zone, and a short fiber third zone. The first zone may include a spunbond web layer and a meltblown web layer. The synthetic fiber structure second zone may be positioned proximate to the synthetic fiber structure first zone and the short fiber third zone may be positioned substantially between the first and second zones. Desirably, the first and second zones are entwined.

Abstract: A wiper having a controlled release anti-microbial agent therein for providing anti-microbial cleansing of surfaces is provided. The wiper is formed from an absorbent base web to which an anti-microbial formulation is adhered. The formulation includes an anti-microbial agent that is capable of being controllably released from the wiper. In some embodiments, a polymer mixture may be employed to control the rate of release of the anti-microbial agent. Various anti-microbial agents, such as metal ions and organic compounds may be employed.

Abstract: A wiper that provides a controlled release anti-microbial agent has a substrate layer to which the anti-microbial agent is adhered. In addition, the wiper will have one or more laminate layers, at least one of which will be absorbent. Various anti-microbial agents such as silver containing additives, calcium hypochlorite, and chlorine dioxide generating compounds may be employed. The substrate layer may be a poly(ethylene vinyl acetate) meltblown web and the laminate layer may be a hydroentangled composite absorbent fabric.

Abstract: A use-dependent indicator system for detecting the exhaustion of an active chemical within an absorbent article is provided. The indicator system includes at least one dye component and a polymer mixture. The dye component(s) can be non-reactive and/or reactive dyes. The polymer mixture can contain a polymer, such as a latex adhesive, to facilitate control over the dissolution rate of the dye component(s). By controlling the dissolution rate of the dye component(s), an indicator system of the present invention can impart a change in color to signal the exhaustion of an active chemical incorporated within the absorbent article, such as an anti-microbial agent.

Abstract: The present invention desirably provides a fabric including a synthetic fiber structure first zone, a synthetic fiber structure second zone, and a short fiber third zone. The first zone may include a spunbond web layer and a meltblown web layer. The synthetic fiber structure second zone may be positioned proximate to the synthetic fiber structure first zone and the short fiber third zone may be positioned substantially between the first and second zones. Desirably, the first and second zones are entwined.

Abstract: Disclosed is a continuous process of non-compressively and uniformly applying a liquid saturant throughout a permeable sheet. The process includes the steps of: 1) providing a continuously advancing permeable sheet having a first surface and a second surface, 2) depositing a substantially laminar flowing curtain of a liquid saturant generally across and onto the first surface of the continuously advancing permeable sheet, 3) applying a vacuum to the second surface of the continuously advancing permeable sheet, and 4) drawing a substantial portion of the liquid saturant through the permeable sheet to generate a substantially uniform distribution of liquid saturant throughout the permeable sheet. The process may also include the step of drying the liquid saturated permeable sheet. The dry bulk of the liquid saturant treated permeable sheet may be within about 15 percent of the dry bulk of an identical untreated permeable sheet.

Abstract: Disclosed is a continuous process of non-compressively and uniformly applying a liquid saturant throughout a permeable sheet. The process includes the steps of: 1) providing a continuously advancing permeable sheet having a first surface and a second surface, 2) depositing a substantially laminar flowing curtain of a liquid saturant generally across and onto the first surface of the continuously advancing permeable sheet, 3) applying a vacuum to the second surface of the continuously advancing permeable sheet, and 4) drawing a substantial portion of the liquid saturant through the permeable sheet to generate a substantially uniform distribution of liquid saturant throughout the permeable sheet. The process may also include the step of drying the liquid saturated permeable sheet. The dry bulk of the liquid saturant treated permeable sheet may be within about 15 percent of the dry bulk of an identical untreated permeable sheet.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: Disclosed is a process of making an superabsorbent composite material which contains a hydraulically-needled fibrous web and superabsorbent materials. The method includes the steps of providing a nonwoven fibrous web; hydraulically needling the nonwoven web to enhance its liquid distribution properties; and introducing dry superabsorbent materials into intimate bonding contact with at least one surface of the hydraulically needled fibrous web. Also disclosed is the superabsorbent nonwoven composite material made by the described process. The hydraulically needled fibrous web component of the material may contain pulp fibers, synthetic fibers, natural fibers, bicomponent fibers, continuous filaments or mixtures thereof. The superabsorbent composite material has a saturation capacity greater than about 500 percent and a wicking rate greater than about 12 centimeters per 15 minutes. The superabsorbent composite material may be used as a liquid management material in an absorbent product or absorbent structure.

Abstract: A high pulp content nonwoven composite fabric is disclosed. The composite fabric contains more than about 70 percent, by weight, pulp fibers which are hydraulically entangled into a continuous filament substrate. This high pulp content composite nonwoven fabric may be used as a heavy duty wiper or as a fluid distribution material, cover material, and/or absorbent material in an absorbent personal care product. Also disclosed is a method of making the high pulp content nonwoven composite fabric.

Abstract: A hydraulically needled nonwoven pulp fiber web is disclosed. This nonwoven pulp fiber web has a mean flow pore size ranging from about 18 to about 100 microns, and a Frazier porosity of at least about 100 cfm/ft.sup.2. The web may also be characterized by a specific volume ranging from about 8 to about 15 cm.sup.3 /g. The nonwoven pulp fiber web may contain a significant proportion of low-average fiber length pulp and still have a total absorptive capacity greater than about 500 percent and a wicking rate greater than about 2 centimeters per 15 seconds. The hydraulically needled nonwoven pulp fiber web may be used as a hand towel, wipe, or as a fluid distribution material in an absorbent personal care product. Also disclosed is a method of making the hydraulically needled nonwoven pulp fiber web.

Abstract: Nonwoven materials, methods of forming the same, and apparatus for forming the same, are disclosed. The nonwoven materials include at least one nonwoven web, with the at least one web being bonded by entangle bonding in spots, such entangle bonding being provided by hydraulic entangling. As a specific embodiment, elastomeric laminates are formed, the at least one nonwoven web subjected to spot-entangle-bonding including an elastomeric web spot-entangle-bonded to another web so as to form an elastomeric laminate. By spot-entangle-bonding (jet treating) the webs, utilizing hydraulic entangling to provide the spot-entangle-bonds, conventional bonding methods need not be used, whereby good hand and drape properties can be retained after bonding, and the overall bulk of the material can be maintained, while providing a product that does not easily delaminate and that is stretchable and resilient.

Abstract: Nonwoven web comprising thermoplastic meltblown fibers or filaments predominantly present as agglomerates or multiple fused fiber areas. Such agglomerates in the web act as columns and impart a desired degree of strength and resistance to compaction. In contrast to prior art webs where such agglomerates have been considered undesirable, the webs of the present invention find particular utility when formed into cylinders as filter plugs for smoking articles. In smoking articles of the invention, the filter plugs have a desired pressure drop while demonstrating an unexpected degree of firmness, all at an economically attractive cost. Preferred embodiments include those where the machine direction strength to cross machine direction grab tensile ratios in the range of from about 1:1 to 4:1 and the fibers or filaments are made from polypropylene. Other embodiments include webs and filter plugs containing additives distributed throughout the web.

Abstract: Composite nonwoven non-elastic web materials and methods of forming the same are disclosed. The composite nonwoven non-elastic web materials are formed by hydraulically entangling a laminate of (a) at least one layer of meltblown fibers and (b) at least one layer of nonwoven material. The nonwoven material can comprise at least one of pulp fibers, staple fibers, meltblown fibers and substantially continuous filaments. The nonwoven material can also be a net, foam, etc. Each of the meltblown fiber layer and the nonwoven material layer is preferably made of non-elastic material.