Abstract: Embodiments of the present invention are directed to substantially formaldehyde-free laminates and methods of making substantially formaldehyde-free laminates, wherein the method comprises providing at least one layer of decorative paper; applying at least one polymer coating that is substantially formaldehyde free onto at least one surface of the decorative paper; electron beam curing the at least one polymer coating onto the decorative paper; providing one or more layers of core paper onto the coated decorative paper, wherein the core paper is impregnated with a resin that is substantially formaldehyde free; and hot pressing the core paper and coated decorative paper to form the substantially formaldehyde-free laminate.

Abstract: A decorative laminate is provided and includes a core with at least one epoxy resin impregnated fiberboard sheet. The decorative laminate also includes at least one decorative layer provided adjacent to the core. A method of forming a decorative laminate is also provided.

Abstract: A decorative laminate having improved scratch and abrasion resistance is provided. In one embodiment, the decorate laminate includes a substrate or core, a decorative sheet on the substrate, and an overlay sheet on the decorative sheet. The overlay sheet is coated on both major surfaces to provide scratch and abrasion resistance to the laminate. The coating on the interior facing surface contains mineral particles having a particle size of from between about 10-30 microns. The coating on the exterior facing surface contains a mixture of first mineral particles having a particle size of from between about 3-8 microns and second mineral particles having a particle size of less than about 1.0 micron. The first mineral particles are preferably alumina particles, and the second mineral particles are preferably sol gel process alumina particles.

Abstract: A decorative laminate is provided and includes a core having a plurality of stacked paper sheets which are impregnated therein a melamine-formaldehyde resin and an internal plasticizer for the melamine-formaldehyde resin, the plasticizer comprising an amino-functional monomer; a decorative sheet overlying the core, the decorative sheet having impregnated therein a melamine-formaldehyde resin and an internal plasticizer for the melamine-formaldehyde resin; and, optionally, an overlay sheet on the decorative sheet. A combustion accelerant is also included in the resin.