Patents by Inventor Frederic Larouche

Frederic Larouche has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12599962
    Abstract: A system and method for treating additive powder is provided. The method may include positioning the additive powder within a reactor chamber defined by the reactor; evacuating residual gases from the reactor chamber; increasing a reactor content temperature within the reactor chamber to a target temperature; agitating the additive powder; and injecting a gas mixture into the reactor chamber. The gas mixture includes a reactive gas for modifying a surface chemistry of the additive powder.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: April 14, 2026
    Assignee: AP&C Advanced Powders & Coatings Inc.
    Inventor: Frederic Larouche
  • Patent number: 11654483
    Abstract: A powder treatment assembly and method for treating a feedstock powder of feedstock particles includes directing the feedstock powder into a plasma chamber within a reactor, exposing the feedstock powder to a plasma field generated by a plasma source to form a treated powder having treated particles with an increased average sphericity relative to the feedstock particles, and supplying a hot gas sheath flow downstream of the plasma chamber, the hot gas sheath flow substantially surrounding the treated powder.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: May 23, 2023
    Assignee: General Electric Company
    Inventors: Frederic Larouche, Matthieu Balmayer, Gabriel Dickson
  • Patent number: 11491575
    Abstract: An electron beam melting machine and a method of operation are provided which maintains constant energy absorption within a build layer by adjusting an incident energy level to compensate for energy not absorbed by the additive powder. This unabsorbed energy is detected in the form of electron emissions, which include secondary electrons, backscattered electrons, and/or electrons which are transmitted through the build platform.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: November 8, 2022
    Assignees: ARCAM AB, AP&C ADVANCED POWERS & COATINGS INC.
    Inventors: Frederic Larouche, Isak Elfström
  • Publication number: 20210308753
    Abstract: A powder treatment assembly and method for treating a feedstock powder of feedstock particles includes directing the feedstock powder into a plasma chamber within a reactor, exposing the feedstock powder to a plasma field generated by a plasma source to form a treated powder having treated particles with an increased average sphericity relative to the feedstock particles, and supplying a hot gas sheath flow downstream of the plasma chamber, the hot gas sheath flow substantially surrounding the treated powder.
    Type: Application
    Filed: April 7, 2020
    Publication date: October 7, 2021
    Inventors: Frederic Larouche, Matthieu Balmayer, Gabriel Dickson
  • Publication number: 20210237151
    Abstract: A system and method for treating additive powder includes a reactor configured for receiving a large volume of additive powder. An evacuation subsystem removes injected or residual gases from the reactor chamber by purging the chamber with an inert gas or drawing a vacuum within the chamber. A heating assembly raises the reactor content temperature of the reactor chamber while the additive powder is continuously stirred. A gas mixture including a small amount of reactive gas is injected into the reactor chamber to modify the surface chemistry of the additive powder before the additive powder is slowly cooled down.
    Type: Application
    Filed: January 30, 2020
    Publication date: August 5, 2021
    Inventor: Frederic Larouche
  • Publication number: 20210178468
    Abstract: Aluminum-based metallic powders, along with their methods of production and formation, are provided. The Al-based metallic powders are formed with an increased amount of oxygen within at least a portion of the particles of the powder. The Al-based metallic powders show improved flowability.
    Type: Application
    Filed: September 25, 2020
    Publication date: June 17, 2021
    Inventors: Frederic Larouche, Matthieu Balmayer, Frederic Marion
  • Publication number: 20200331090
    Abstract: An electron beam melting machine and a method of operation are provided which maintains constant energy absorption within a build layer by adjusting an incident energy level to compensate for energy not absorbed by the additive powder. This unabsorbed energy is detected in the form of electron emissions, which include secondary electrons, backscattered electrons, and/or electrons which are transmitted through the build platform.
    Type: Application
    Filed: April 16, 2019
    Publication date: October 22, 2020
    Inventors: Frederic Larouche, Isak Elfström
  • Patent number: 8071906
    Abstract: There is provided an apparatus for producing single-wall carbon nanotubes. The apparatus comprises a plasma torch having a plasma tube adapted to receive an inert gas and form an inert gas plasma; a feeder adapted to direct a carbon-containing substance and a metal catalyst towards said inert gas plasma so that the carbon-containing substance and the metal catalyst contact said inert gas plasma downstream of where said inert gas is introduced in said plasma tube, to thereby form a plasma comprising atoms or molecules of carbon and the atoms of said metal; and a condenser for condensing the atoms or molecules of carbon and the atoms of said metal to form single-wall carbon nanotubes.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: December 6, 2011
    Assignee: Institut National De La Recherche Scientifique
    Inventors: Olivier Smiljanic, Barry L. Stansfield, Frederic Larouche
  • Publication number: 20070041888
    Abstract: The invention relates to a method for depositing nanometric filamentary structures. The method comprises passing a gaseous phase comprising the nanometric filamentary structures through a space defined between at least two electrodes generating an electric field, for depositing the nanometric filamentary structures on at least one of the electrodes; and at least substantially preventing the deposited nanometric filamentary structures from bridging the electrodes during the deposition. The invention also relates to an apparatus for depositing nanometric filamentary structures as well as to methods and apparatuses for monitoring the production of nanometric filamentary structures.
    Type: Application
    Filed: March 27, 2006
    Publication date: February 22, 2007
    Inventors: Frederic Larouche, Olivier Smiljanic, Barry Stansfield
  • Publication number: 20070000381
    Abstract: There is provided a method for purifying carbon filamentary structures contaminated with magnetic metal particles. The method comprises submitting a gaseous phase comprising said carbon filamentary structures contaminated with magnetic metal particles, to an inhomogeneous magnetic field for at least partially trapping said magnetic metal particles, thereby reducing the proportion of said magnetic metal particles present in said gaseous phase. The method is particularly useful for purifying carbon filamentary structures such as multi-wall carbon nanotubes, single-wall carbon nanotubes or carbon fibers. An apparatus for purifying such carbon filamentary structures contaminated with magnetic metal particles is also provided.
    Type: Application
    Filed: March 24, 2006
    Publication date: January 4, 2007
    Inventors: Frederic Larouche, Olivier Smiljanic, Barry Stansfield
  • Publication number: 20060216602
    Abstract: The invention relates to a macroscopic assembly of nanometric filamentary structures. The macroscopic assembly comprises a plurality of microscopic assemblies substantially aligned in a same direction and connected together. Each of the microscopic assemblies comprises a plurality of members defining a plurality of spaces therebetween. Each of the members comprises a nanometric filamentary structure or a bundle of nanometric filamentary structures, wherein the macroscopic assembly has a density of less than 8 mg/cm3. The is also provided a method for prerparing such a macroscopic assembly.
    Type: Application
    Filed: March 27, 2006
    Publication date: September 28, 2006
    Inventors: Frederic Larouche, Olivier Smiljanic, Barry Stansfield