Patents by Inventor Frederic Mazen
Frederic Mazen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12002697Abstract: A method for monitoring a heat treatment applied to a substrate comprising a weakened zone formed by implanting atomic species for splitting the substrate along the weakened zone, the substrate being arranged in a heating chamber, the method comprising recording sound in the interior or in the vicinity of the heating chamber and detecting, in the recording, a sound emitted by the substrate during the splitting thereof along the weakened zone. A device for the heat treatment of a batch of substrates comprises an annealing furnace comprising a heating chamber intended to receive the batch, at least one microphone configured to record sounds in the interior or in the vicinity of the heating chamber, and a processing system configured to detect, in an audio recording produced by the microphone, a sound emitted when a substrate splits.Type: GrantFiled: March 22, 2019Date of Patent: June 4, 2024Assignee: SoitecInventors: François Rieutord, Frédéric Mazen, Didier Landru, Oleg Kononchuk, Nadia Ben Mohamed
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Publication number: 20240030060Abstract: A method for preparing a thin layer comprises a weakening step for forming a weakened zone in a central portion of a donor substrate, the weakened zone not extending into a peripheral portion of the donor substrate; a step of joining the main face of the donor substrate to a receiver substrate to form an assembly to be split; and a step of separating the assembly to be split, the separating step comprising a heat treatment resulting in the freeing of the thin layer from the donor substrate at the central portion thereof only. The method also comprises, after the separating step, a detaching step comprising the treating of the assembly to be split in order to detach the peripheral portion of the donor substrate from the receiver substrate.Type: ApplicationFiled: January 19, 2021Publication date: January 25, 2024Inventors: Frédéric Mazen, François Rieutord, Marianne Coig, Helen Grampeix, Didier Landru, Oleg Kononchuk, Nadia Ben Mohamed
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Patent number: 11769687Abstract: A method for transferring a thin layer from a donor substrate to a receiver substrate including the steps of implantation of species carried out in a uniform manner on the whole of the donor substrate to form therein an embrittlement plane which delimits the thin layer and a bulk part of the donor substrate, of placing in contact the donor substrate and the receiver substrate and of initiating and propagating a fracture wave along the embrittlement plane. The method comprises, before the placing in contact, a step of localised reduction of a capacity of the embrittlement plane to initiate the fracture wave. This step of localised reduction may be carried out by means of a localised laser annealing of the donor substrate.Type: GrantFiled: January 2, 2020Date of Patent: September 26, 2023Assignee: COMMISSARIAT À L'ÉNERGIE ATOMIQUE ET AUX ÉNERGIES ALTERNATIVESInventors: Shay Reboh, Frédéric Mazen, Pablo Acosta Alba
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Publication number: 20230193511Abstract: Method for transferring a useful layer onto a supporting substrate, comprising the successive steps: a) providing a donor substrate made of crystalline diamond; b) implanting gaseous species, through the first surface of the donor substrate, according to a given implantation dose and implantation temperature suitable for forming a graphitic flat zone; c) assembling the donor substrate to the supporting substrate by direct adhesion; d) applying thermal annealing according to a thermal budget suitable for fracturing the donor substrate along the graphitic flat zone; the annealing temperature being greater than or equal to 800° C.Type: ApplicationFiled: December 9, 2022Publication date: June 22, 2023Applicant: Commissariat à l'Energie Atomique et aux Energies AlternativesInventors: Cédric MASANTE, Lucie LE VAN-JODIN, Frédéric MAZEN, Frédéric MILESI
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Patent number: 11670540Abstract: Substrates may include a useful layer affixed to a support substrate. A surface of the useful layer located on a side of the useful layer opposite the support substrate may include a first region and a second region. The first region may have a first surface roughness, may be located proximate to a geometric center of the surface, and may occupy a majority of an area of the surface. The second region may have a second, higher surface roughness, may be located proximate to a periphery of the surface, and may occupy a minority of the area of the surface.Type: GrantFiled: March 2, 2021Date of Patent: June 6, 2023Assignees: Soitec, Commissariat à l'Énergie Atomique et aux Énergies AlternativesInventors: Didier Landru, Nadia Ben Mohamed, Oleg Kononchuk, Frédéric Mazen, Damien Massy, Shay Reboh, François Rieutord
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Patent number: 11587826Abstract: A method for transferring a semiconductor layer from a donor substrate to a receiver substrate having an open cavity includes forming an embrittlement plane in the donor substrate, making, by bringing the donor substrate and the receiver substrate into contact, a packaging in which the cavity is buried, and separating the packaging by fracturing along the embrittlement plane. The separating causes a transfer of the semiconductor layer to the receiver substrate and a sealing of the cavity by the semiconductor layer. The method also includes, prior to making the packaging, implanting diffusing species into the donor substrate or into the receiver substrate and, subsequently to making the packaging and prior to separating the packaging, diffusing the species into the cavity.Type: GrantFiled: March 5, 2021Date of Patent: February 21, 2023Assignee: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVESInventors: Guillaume Berre, Frédéric Mazen, Thierry Salvetat, François Rieutord
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Publication number: 20220157612Abstract: A method of polishing a semiconductor substrate, including: a) a step of multiple implantations of ions from an upper surface of the substrate, to modify the material of an upper portion of the substrate, the multiple implantation step comprising a plurality of successive implantations under different respective implantation orientations; and b) a step of selective removal of the upper portion of the substrate.Type: ApplicationFiled: November 18, 2021Publication date: May 19, 2022Applicant: Commissariat à I'Ènergie Atomique et aux Ènergies AlternativesInventors: Shay Reboh, Jean-Michel Hartmann, Frederic Mazen, Frédéric Milesi
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Patent number: 11195711Abstract: A method of healing defects generated in a semiconducting layer by implantation of species made in a substrate to form therein an embrittlement plane separating a solid part of the substrate from the semiconducting layer, the semiconducting layer having a front face through which the implanted species pass. The method comprises local annealing of the substrate causing heating of the semiconducting layer, the intensity of which decreases from the front face towards the embrittlement plane. The local annealing may comprise a laser irradiation of a front surface of the substrate.Type: GrantFiled: January 2, 2020Date of Patent: December 7, 2021Assignee: COMMISSARIAT À L'ÉNERGIE ATOMIQUE ET AUX ÉNERGIES ALTERNATIVESInventors: Pablo Acosta Alba, Frédéric Mazen, Sébastien Kerdiles, Sylvain Maitrejean
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Patent number: 11189519Abstract: A process for forming a predetermined separation zone inside a donor substrate, in particular, to be used in a process of transferring a layer onto a carrier substrate comprises an implantation step that is carried out such that the implantation dose in a zone of the edge of the donor substrate is lower than the implantation dose in a central zone of the donor substrate to limit the formation of particles during thermal annealing. The present disclosure also relates to a donor substrate for a process of transferring a thin layer onto a carrier substrate produced by means of the process described above. The present disclosure also relates to a device for limiting an implantation region to a zone of the edge of a donor substrate.Type: GrantFiled: February 15, 2018Date of Patent: November 30, 2021Assignees: Soitec, Commissariat a L'Energie Atomique Et Aux Energies AlternativesInventors: Séverin Rouchier, Frédéric Mazen
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Publication number: 20210287933Abstract: The invention relates to a method for transferring a semiconductor layer from a donor substrate to a receiver substrate having an open cavity, comprising the steps of forming an embrittlement plane in the donor substrate, making, by bringing the donor substrate and the receiver substrate into contact, a packaging in which said cavity is buried, and separating the packaging by fracturing along the embrittlement plane, said separating causing a transfer of the semiconductor layer to the receiver substrate and a sealing of the cavity by the semiconductor layer. This method comprises, prior to making the packaging, a step of implanting diffusing species into the donor substrate or into the receiver substrate and, subsequently to making the packaging and prior to separating the packaging, a step of diffusing said species into the cavity.Type: ApplicationFiled: March 5, 2021Publication date: September 16, 2021Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVESInventors: Guillaume BERRE, Frédéric MAZEN, Thierry SALVETAT, François RIEUTORD
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Patent number: 11056340Abstract: A process for attaching a first substrate to a second substrate by direct bonding includes the successive steps of: a) providing the first and second substrates, each comprising a first surface and an opposite second surface, b) bonding the first substrate to the second substrate by direct bonding between the first surfaces of the first and second substrates, step b) being carried out under a first gaseous atmosphere having a first relative humidity level denoted by ?1, and c) applying a thermal annealing treatment to the bonded first and second substrates at a thermal annealing temperature of between 20° C. and 700° C., step c) being carried out under a second gaseous atmosphere having a second humidity level denoted by ?2, satisfying ?2??1.Type: GrantFiled: December 3, 2018Date of Patent: July 6, 2021Assignee: Commissariat a l'energie atomique et aux energies alternativesInventors: Frank Fournel, Frederic Mazen
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Publication number: 20210202302Abstract: Substrates may include a useful layer affixed to a support substrate. A surface of the useful layer located on a side of the useful layer opposite the support substrate may include a first region and a second region. The first region may have a first surface roughness, may be located proximate to a geometric center of the surface, and may occupy a majority of an area the surface. The second region may have a second, higher surface roughness, may be located proximate to a periphery of the surface, and may occupy a minority of the area of the surface.Type: ApplicationFiled: March 2, 2021Publication date: July 1, 2021Inventors: Didier Landru, Nadia Ben Mohamed, Oleg Kononchuk, Frédéric Mazen, Damien Massy, Shay Reboh, François Rieutord
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Publication number: 20210143052Abstract: A process for forming a predetermined separation zone inside a donor substrate, in particular, to be used in a process of transferring a layer onto a carrier substrate comprises an implantation step that is carried out such that the implantation dose in a zone of the edge of the donor substrate is lower than the implantation dose in a central zone of the donor substrate to limit the formation of particles during thermal annealing. The present disclosure also relates to a donor substrate for a process of transferring a thin layer onto a carrier substrate produced by means of the process described above. The present disclosure also relates to a device for limiting an implantation region to a zone of the edge of a donor substrate.Type: ApplicationFiled: February 15, 2018Publication date: May 13, 2021Inventors: Severin Rouchier, Frédéric Mazen
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Patent number: 10950491Abstract: A useful layer is layered onto a support by a method that includes the steps of forming an embrittlement plane by implanting light elements into a first substrate, so as to form a useful layer between such plane and one surface of the first substrate; applying the support onto the surface of the first substrate so as to form an assembly to be fractured; applying a heat treatment for embrittling the assembly to be fractured; and initiating and propagating a fracture wave into the first substrate along the embrittlement plane. The fracture wave is initiated in a central area of the embrittlement plane and the propagation speed of the wave is controlled so that the velocity thereof is sufficient to cause the interactions of the fracture wave with acoustic vibrations emitted upon the initiation and/or propagation thereof, if any, are confined to a peripheral area of the useful layer.Type: GrantFiled: August 1, 2017Date of Patent: March 16, 2021Assignees: Soitec, COMMISSARIAT Á L'ÈNERGIE ATOMIQUE ET AUX ÉNERGIES ALTERNATIVESInventors: Didier Landru, Nadia Ben Mohamed, Oleg Kononchuk, Frederic Mazen, Damien Massy, Shay Reboh, Francois Rieutord
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Publication number: 20210028036Abstract: A method for monitoring a heat treatment applied to a substrate comprising a weakened zone formed by implanting atomic species for splitting the substrate along the weakened zone, the substrate being arranged in a heating chamber, the method comprising recording sound in the interior or in the vicinity of the heating chamber and detecting, in the recording, a sound emitted by the substrate during the splitting thereof along the weakened zone. A device for the heat treatment of a batch of substrates comprises an annealing furnace comprising a heating chamber intended to receive the batch, at least one microphone configured to record sounds in the interior or in the vicinity of the heating chamber, and a processing system configured to detect, in an audio recording produced by the microphone, a sound emitted when a substrate splits.Type: ApplicationFiled: March 22, 2019Publication date: January 28, 2021Inventors: François Rieutord, Frédéric Mazen, Didier Landru, Oleg Kononchuk, Nadia Ben Mohamed
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Publication number: 20200219719Abstract: A method of healing defects generated in a semiconducting layer by implantation of species made in a substrate to form therein an embrittlement plane separating a solid part of the substrate from the semiconducting layer, the semiconducting layer having a front face through which the implanted species pass. The method comprises local annealing of the substrate causing heating of the semiconducting layer, the intensity of which decreases from the front face towards the embrittlement plane. The local annealing may comprise a laser irradiation of a front surface of the substrate.Type: ApplicationFiled: January 2, 2020Publication date: July 9, 2020Inventors: Pablo Acosta Alba, Frédéric Mazen, Sébastien Kerdiles, Sylvain Maitrejean
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Publication number: 20200219762Abstract: A method for transferring a thin layer from a donor substrate to a receiver substrate including the steps of implantation of species carried out in a uniform manner on the whole of the donor substrate to form therein an embrittlement plane which delimits the thin layer and a bulk part of the donor substrate, of placing in contact the donor substrate and the receiver substrate and of initiating and propagating a fracture wave along the embrittlement plane. The method comprises, before the placing in contact, a step of localised reduction of a capacity of the embrittlement plane to initiate the fracture wave. This step of localised reduction may be carried out by means of a localised laser annealing of the donor substrate.Type: ApplicationFiled: January 2, 2020Publication date: July 9, 2020Inventors: Shay Reboh, Frédéric Mazen, Pablo Acosta Alba
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Publication number: 20190221471Abstract: A useful layer is layered onto a support by a method that includes the steps of forming an embrittlement plane by implanting light elements into a first substrate, so as to form a useful layer between such plane and one surface of the first substrate; applying the support onto the surface of the first substrate so as to form an assembly to be fractured; applying a heat treatment for embrittling the assembly to be fractured; and initiating and propagating a fracture wave into the first substrate along the embrittlement plane. The fracture wave is initiated in a central area of the embrittlement plane and the propagation speed of the wave is controlled so that the velocity thereof is sufficient to cause the interactions of the fracture wave with acoustic vibrations emitted upon the initiation and/or propagation thereof, if any, are confined to a peripheral area of the useful layer.Type: ApplicationFiled: August 1, 2017Publication date: July 18, 2019Applicants: Commissariat A L'Energie Atomique et aux Energies Alternatives, Soitec, SoitecInventors: Didier Landru, Nadia Ben Mohamed, Oleg Kononchuk, Frederic Mazen, Damien Massy, Shay Reboh, Francois Rieutord
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Publication number: 20190214258Abstract: A process for attaching a first substrate to a second substrate by direct bonding includes the successive steps of: a) providing the first and second substrates, each comprising a first surface and an opposite second surface, b) bonding the first substrate to the second substrate by direct bonding between the first surfaces of the first and second substrates, step b) being carried out under a first gaseous atmosphere having a first relative humidity level denoted by ?1, and c) applying a thermal annealing treatment to the bonded first and second substrates at a thermal annealing temperature of between 20° C. and 700° C., step c) being carried out under a second gaseous atmosphere having a second humidity level denoted by ?2, satisfying ?2??1.Type: ApplicationFiled: December 3, 2018Publication date: July 11, 2019Applicant: Commissariat a l'energie atomique et aux energies alternativesInventors: Frank FOURNEL, Frederic Mazen
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Publication number: 20180315644Abstract: The invention relates to a method of treating a thin film transferred from a donor substrate to a receiver substrate by fracture at the level of a zone of the donor substrate which is made fragile by hydrogen ion implantation. The method includes a step of thinning the transferred thin film so as to eliminate a region of residual defects induced by the hydrogen ion implantation. The method also includes, directly after the fracture and before the step of thinning of the transferred thin film, a step of forming a hydrogen trapping layer in the region of residual defects of the transferred thin film. A thermal processing may be implemented after formation of the hydrogen trapping layer and before thinning of the thin film.Type: ApplicationFiled: October 28, 2016Publication date: November 1, 2018Applicant: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVESInventors: Aurelie TAUZIN, Emmanuelle LAGOUTTE, Frederic MAZEN, Flavia PIEGAS LUCE, Shay REBOH