Abstract: A vapor recovery fuel system includes a fuel tank having at least one vent opening defined therein. A fuel vapor canister is in communication with the vent opening to receive and filter fuel vapors from the tank. A refueling control valve is configured in the vent opening and has a first inlet orifice and an outlet in communication with the vapor trap. The control valve includes a variably buoyant first float body extending into an interior of the fuel tank which rises over a predetermined range of movement in response to increasing fuel level. The control valve includes a second float body engaged by the first float body over at least a portion of its range of movement. The first float body has a buoyancy during refueling so as to rise with increasing fuel level to engage and move the second float body into a sealing position to seal the inlet orifice from the outlet at a predetermined height of fuel within the tank.

Abstract: A method for making a fuel tank containing an internal gas removal system by introducing a breathing and/or a venting system into a blow mold for a fuel tank and subsequently blow-molding the fuel tank around these systems.

Abstract: An internal gas removal system for a fuel tank is comprised of a venting system and a breathing system, both of which are placed substantially completely inside the fuel tank. The breathing system removes gases from the fuel tank while fuel is introduced into the fuel tank, while the venting system removes gases from the fuel tank while the vehicle is operated and the fuel is not introduced into the fuel tank. Both, the venting and the breathing systems are connected to their respective exit lines which exit the fuel tank through a single dedicated opening or through a filler pipe. A method of making the internal gas removal system comprises introducing the breathing and the venting systems into a blow mold and subsequently blow-molding the fuel tank around these systems.