Abstract: Structure intended to stiffen a component made of thermosetting composite material by being fitted to at least one of its surfaces, including: at least one longitudinal body, with first and second longitudinal edge faces on opposite sides, and first and second lateral faces on opposite sides; at least one base including at least one mounting base, each base having a plate and first and second tongues which delimit, with the plate, a housing for at least one body, the first and second tongues extending from a main face of the plate and being pressed respectively against the first and second lateral faces of the body. Each mounting base has a plate which is secured to the first longitudinal edge face of a body and which is intended to be pressed against the surface of the component to be stiffened. Each body and each base are made of thermosetting composite material.

Abstract: A method for manufacturing an aerospace and/or aeronautical composite tubular part, the composite tubular part includes a tubular body and at least one flange. The method includes the following steps: providing at least one composite tubular body portion; forming at least one flange component from a second thermosetting material; a first heat treatment to partially polymerize the flange component or components; assembling the flange component or components on the composite tubular body; a second heat treatment of the composite assembly so as to polymerize both the at least one tubular body portion and the flange component or components. A composite tubular part is also provided.

Abstract: A stiffened part formed from at least two members of thermoset composite material including at least one body of a first structure and optionally a second structure. A manufacturing method includes: forming a fibre preform and impregnating each body of the first structure with thermosetting resin or forming a pre-impregnated fibre preform to obtain a body formed from uncured thermosetting composite material supported by a mandrel; optionally partially or fully polymerising at least one body supported by a mandrel; optionally, providing the second structure formed from uncured, partially uncured or fully uncured thermosetting composite material; optionally, depositing a layer of uncured thermosetting adhesive on an area where a fully cured member makes contact with another member of the part; joining the members, each member being juxtaposed with; or stacked upon, at least one other member; fully curing the assembly by heat treatment; removing the mandrel from each fully cured body.

Abstract: Structure intended to stiffen a component made of thermosetting composite material by being fitted to at least one of its surfaces, including: at least one longitudinal body, with first and second longitudinal edge faces on opposite sides, and first and second lateral faces on opposite sides; at least one base including at least one mounting base, each base having a plate and first and second tongues which delimit, with the plate, a housing for at least one body, the first and second tongues extending from a main face of the plate and being pressed respectively against the first and second lateral faces of the body. Each mounting base has a plate which is secured to the first longitudinal edge face of a body and which is intended to be pressed against the surface of the component to be stiffened. Each body and each base are made of thermosetting composite material.

Abstract: A method for assembling two parts, referred to as first and second parts, the first part being produced from composite material with fibrous reinforcement embedded in a thermosetting or thermoplastic matrix, the method comprising the steps of: obtaining the first part comprising, on all or part of an outer surface, a first amorphous thermoplastic film; positioning the first part and the second part such that the first amorphous thermoplastic film is placed opposite the second part; introducing a thermosetting resin between the first amorphous thermoplastic film and the second part; at least partially polymerising the thermosetting resin. When the two parts comprise an amorphous thermoplastic film, the parts are positioned such that the respective amorphous thermoplastic films are placed opposite each other, and the thermosetting resin is introduced between the amorphous thermoplastic films.

Abstract: A process for fabricating a partially polymerized prepreg material. Fibers are impregnated with thermosetting resin. The resin is partially polymerized to a degree of polymerization between 10% and 60%. The thermosetting composite parts are produced by drape forming of the prepreg material. The material laid-up in the form of tapes and heated at a temperature above the glass transition temperature of the prepreg state. The laid-up material is pressed and cooled to return the laid-up material to a temperature below the glass transition temperature of the prepreg state in question.

Abstract: A process for fabricating a partially polymerized prepreg material. Fibers are impregnated with thermosetting resin. The resin is partially polymerized to a degree of polymerization between 10% and 60%. The thermosetting composite parts are produced by drape forming of the prepreg material. The material laid-up in the form of tapes and heated at a temperature above the glass transition temperature of the prepreg state. The laid-up material is pressed and cooled to return the laid-up material to a temperature below the glass transition temperature of the prepreg state in question.

Abstract: A structural part dissipates energy delivered during an impact that compresses the part along an axis Z, including a web having two opposite surfaces. The part includes: a through-window extending between the opposite surfaces of the web, dividing the web into a first portion and a second portion respectively, arranged in series along the Z axis; and an energy-dissipation device, including a cutting element arranged within the window and able to cut at least one of the portions of the web into strips as a result of a compressive force exerted on the part along the Z axis, and an element for clearing away the strips thus formed.

Abstract: Disclosed is a structural part (13) capable of dissipating energy delivered during an impact that compresses the part along an axis Z, including a web (131) having two opposite surfaces (133), characterized in that the part includes: a through-window (134) extending between the opposite surfaces of the web, dividing the web into two main portions, referred to as “first portion” (135) and “second portion” (136) respectively, arranged in series along the Z axis; and a device, referred to as an energy-dissipation device, including a cutting element (112, 122) arranged within the window and able to cut at least one of the portions of the web into strips (139) as a result of a compressive force exerted on the part along the Z axis, and an element (113, 123) for clearing away the strips thus formed.

Abstract: A tubular part with a complex geometrical shape, the tubular part is made of a composite material including, on the one hand, a core part made of a very high-temperature resin obtained by a 3-D direct-creation method using a very high-temperature thermoplastic resin and, on the other hand, a coating of resin-impregnated fibres. The part includes, for example, at least one internal separation of the tube into several conduits that do not communicate with one another. The part is suitable for conveying air flows in opposite or separate directions. One of the conduits can be a dedicated cable raceway.

Abstract: A part (1) includes a structural portion made of an electrically insulating or low-conductive composite material (2) and includes, on a surface (11) of the structural portion likely to be subjected to lightning impacts (10), a metallization layer (30) covered with an electrically insulating protection paint (4). The metallization layer includes a layer of a first electrically conductive metal material (31), referred to as HVT material, and includes at least one second electrically conductive metal material (32), referred to as LVT material, having a vaporization temperature ?l substantially lower than the vaporization temperature ?h of the first electrically conductive HVT metal material. A lightning impact results in the vaporization of the LVT material and the removal of the paint on a surface larger than that in which the HVT material is vaporized, and therefore exposes or lifts a portion of the metallization around the lightning impact point, thereby promoting the anchoring of the lightning arc base.

Abstract: A method for making parts (6) having a complex geometrical shape, the geometrical shape including e.g. various bends, branching, deflectors, sections or thickness, that includes the steps of: forming a core part (1) having a geometry substantially similar to that of the target shape, except for the outer thickness, using a three-dimensional creation method; wrapping at least a portion of the core part with fibres previously or subsequently impregnated with resin until the final dimensions of the target shape are reached; and curing the resin.

Abstract: The invention relates to a part (11) made of a composite formed from a thermosetting resin, which includes lightning protection element including, on an upper surface (12) of the part (11) liable to be exposed to lightning strikes, a continuous layer of a metal foil (1) having perforations (2) with a degree of perforation between 0.005% and 20%.

Abstract: A stiffened panel made of a composite includes a skin and at least one stiffener having a more or less closed volume. In order for the fibres of the composite to be held in place during fibre deposition and during pressure application while the resin of the composite is being cured, a moulding core is placed between the fibres at the position of the more or less closed volume of the stiffener. The moulding core includes a flexible bladder filled with a granular solid material, the thermal expansion coefficient of which is close to that of the composite used to produce the stiffened panel. The pressure in the bladder is increased before the composite is cured, so as to compensate for the forces applied for compressing these fibres during production of the panel.

Abstract: A method for producing a composite material part having a so-called non-strippable shape includes producing mold components, or cores, which are to be extracted from the part after the composite material has been cured. In a first step a core is produced from an elastomeric bladder the granular solid material and the bladder is depressurized. In a second step, after setting the core and the composite material the volume of the core is modified in a controlled manner for example by selecting the solid granular material based on its thermal expansion properties or by acting on the pressure in the bladder.

Abstract: The invention mainly concerns a method for making a composite RTM part (23) which consists in producing a dry fibrous preform (8) by inserting in said dry preform (8) composite parts (10, 11) made of prepregs. Said parts, pre-impregnated with a first resin, are partly polymerized. The assembly is placed in a mold (16). A second resin is injected into the mold and impregnates the dry fibers (7). The two resins are polymerized simultaneously. The partial polymerization of the pre-impregnated parts (10, 11) results in a good chemical bonding between the two resins. The pre-impregnated parts (10, 11) have better mechanical properties, in particular in compression, than RTM parts. This is particularly due to a better alignment of the fibers (12) in the direction of stresses, and to a higher fiber volume ratio. The final component (23), reinforced with pre-impregnated parts, has better mechanical properties than the same RTM component without pre-impregnated reinforcements, in particular in compression.