Abstract: Disclosed is an actuator that includes a cylinder having an input port, a piston disposed at least partially inside of the cylinder, and one or more piston rings disposed in a circumferential piston ring groove or grooves. The actuator also includes at least one spring, inserted into the circumferential piston ring groove adjacent to the one or more piston rings and a high pressure side of said piston ring. The spring preloads the one or more piston rings to seal between a low pressure face of the one or more piston rings and a low pressure face of the circumferential piston ring groove. The invention also includes a method for moving an adjustable seal in a radial direction using the piston-ring sealed actuator. The method includes moving the adjustable seal in an axial direction, breaking a primary axial contact between the adjustable seal and a primary sealing face.

Abstract: A steam turbine comprises a steam turbine casing, a rotor, and at least one compliant plate seal assembly situated between the casing and the rotor. The compliant plate seal assembly comprises a supporting member being stationary with respect to the casing, a plurality of plate members movably mounted to the supporting member and extending towards the rotor, each plate member being inclined with respect to a rotation direction of the rotor, and an actuator for selectively exerting a pressure to retract the plate members in a direction away from the rotor.

Abstract: An insert and method for altering a through-hole in a body, such as a steam balance hole in a steam turbine rotor wheel. The insert has a body with oppositely-disposed first and second ends, a flange radially extending from the second end of the body, and an outer surface at a perimeter of the body between the first end and the flange. A first bore within the body defines a first opening at the first end, and the first bore and outer surface of the body cooperate to define therebetween a wall capable of being plastically deformed in a radially outward direction. A second bore within the body communicates with the first bore and has a smaller cross-section than the first bore. The installation method entails installing the insert in a through-hole and flaring the wall to clamp the axial thickness of the body between the flange and flared wall of the insert.

Abstract: A method of assembling a turbomachine that includes a rotor and a stationary component is provided. The method includes coupling a housing to the stationary component using at least one biasing member, wherein the housing extending circumferentially about the rotor. The method also includes coupling at least one annular ring to the housing, and coupling a plurality of plate members to the housing such that the at least one annular ring extends from the housing towards the rotor and partially through the plurality of plate members.

Abstract: A steam turbine comprises a steam turbine casing, a rotor, and at least one compliant plate seal assembly situated between the casing and the rotor. The compliant plate seal assembly comprises a supporting member being stationary with respect to the casing, a plurality of plate members movably mounted to the supporting member and extending towards the rotor, each plate member being inclined with respect to a rotation direction of the rotor, and an actuator for selectively exerting a pressure to retract the plate members in a direction away from the rotor.

Abstract: An insert and method for altering a through-hole in a body, such as a steam balance hole in a steam turbine rotor wheel. The insert has a body with oppositely-disposed first and second ends, a flange radially extending from the second end of the body, and an outer surface at a perimeter of the body between the first end and the flange. A first bore within the body defines a first opening at the first end, and the first bore and outer surface of the body cooperate to define therebetween a wall capable of being plastically deformed in a radially outward direction. A second bore within the body communicates with the first bore and has a smaller cross-section than the first bore. The installation method entails installing the insert in a through-hole and flaring the wall to clamp the axial thickness of the body between the flange and flared wall of the insert.

Abstract: An actuation pressure control system effects actuation of adjustable seal segments between stationary and rotating turbomachinery members. At least one actuator is coupled with each of the adjustable seal segments and controls a position of the seal segments, respectively. A pressure system is disposed within the turbomachinery that measures or estimates ambient pressure representing an actuator back pressure acting against the actuator. A pressure regulator via a controller pressurizes the actuator to a level sufficient for a desired seal operation and controls actuator pressure based on the actuator back pressure.

Abstract: A method of assembling a turbomachine that includes a rotor and a stationary component is provided. The method includes coupling a housing to the stationary component using at least one biasing member, wherein the housing extending circumferentially about the rotor. The method also includes coupling at least one annular ring to the housing, and coupling a plurality of plate members to the housing such that the at least one annular ring extends from the housing towards the rotor and partially through the plurality of plate members.

Abstract: Disclosed is an actuator that includes a cylinder having an input port, a piston disposed at least partially inside of the cylinder, and one or more piston rings disposed in a circumferential piston ring groove or grooves. The actuator also includes at least one spring, inserted into the circumferential piston ring groove adjacent to the one or more piston rings and a high pressure side of said piston ring. The spring preloads the one or more piston rings to seal between a low pressure face of the one or more piston rings and a low pressure face of the circumferential piston ring groove. The invention also includes a method for moving an adjustable seal in a radial direction using the piston-ring sealed actuator. The method includes moving the adjustable seal in an axial direction, breaking a primary axial contact between the adjustable seal and a primary sealing face.

Abstract: A gas supply and pressure control system delivers controlled pressurized gas according to an electrical command. The system includes a gas supply sub-system outputting a continuous high-pressure gas supply. A pressure control sub-system is provided in fluid communication with the gas supply sub-system and receives the continuous high-pressure gas supply. The pressure control sub-system provides a modulated pressure to a downstream volume, such as actuators for active seals in a turbomachinery environment, based on the electrical command.

Abstract: An actuation pressure control system effects actuation of adjustable seal segments between stationary and rotating turbomachinery members. At least one actuator is coupled with each of the adjustable seal segments and controls a position of the seal segments, respectively. A pressure system is disposed within the turbomachinery that measures or estimates ambient pressure representing an actuator back pressure acting against the actuator. A pressure regulator via a controller pressurizes the actuator to a level sufficient for a desired seal operation and controls actuator pressure based on the actuator back pressure.

Abstract: A seal assembly includes an annular hanger having a supporting ledge. An arcuate seal segment includes an outer rail mounted on the ledge and supporting an inner seal. An arcuate carrier is mounted between the hanger and the rail, and includes a piston mounted in a bore. The bore is selectively pressurized to deploy the piston between the hanger and rail for temporarily retracting the seal segment from an adjacent rotor component.

Abstract: A packing spring for a steam turbine comprising a flat, elongated spring body of specified length, width and thickness dimensions; a flange at one end of the main spring body; and at least one bend in the main spring body, located substantially midway along the length dimension of the spring body.

Abstract: A packing spring for a steam turbine comprising a flat, elongated spring body of specified length, width and thickness dimensions; a flange at one end of the main spring body; and at least one bend in the main spring body, located substantially midway along the length dimension of the spring body.

Abstract: In a steam turbine high pressure end seal region, brush seals are provided between first and second pressure regions having a pressure drop in excess of the sealing capacity of an individual brush seal. To use brush seals between the first and second regions, one or more intermediate pressure regions are maintained at a substantially fixed predetermined pressure between the first and second pressure regions. Brush seals are interposed between adjacent pressure regions whereby the pressure drop between adjacent pressure regions is within the sealing capacity of the individual brush seal disposed between the adjacent pressure regions.

Abstract: A seal assembly includes an annular hanger having a supporting ledge. An arcuate seal segment includes an outer rail mounted on the ledge and supporting an inner seal. An arcuate carrier is mounted between the hanger and the rail, and includes a piston mounted in a bore. The bore is selectively pressurized to deploy the piston between the hanger and rail for temporarily retracting the seal segment from an adjacent rotor component.

Abstract: In a steam turbine high pressure end seal region, brush seals are provided between first and second pressure regions having a pressure drop in excess of the sealing capacity of an individual brush seal. To use brush seals between the first and second regions, one or more intermediate pressure regions are maintained at a substantially fixed predetermined pressure between the first and second pressure regions. Brush seals are interposed between adjacent pressure regions whereby the pressure drop between adjacent pressure regions is within the sealing capacity of the individual brush seal disposed between the adjacent pressure regions.

Abstract: An insert assembly is provided for a rotary machine wherein the rotary machine comprises a rotor and a casing. The rotor comprises a generally longitudinally-extending axis. The casing is generally coaxially aligned with the axis. The casing circumferentially surrounds and is radially spaced apart from the rotor. The insert assembly comprises a channel circumferentially disposed on the rotor and an insert circumferentially disposed in such channel such that the insert assembly is configured to thermally isolate frictional heat from the rotor to the insert.

Abstract: A brush seal is provided wherein the brush seal is disposed in a section of a steam turbine for reducing leakage of a working fluid across a pressure drop. The brush seal comprises a bristle holder attachable to the steam turbine and a plurality of bristles comprising Ni, Cr, Mo, Fe, W, Mn, V, Si, and C.

Abstract: In a steam turbine, a combined brush and labyrinth seal is provided between a diaphragm web and a radially outwardly projecting platform between axially adjacent wheels on the rotor. The brush seal is located upstream of the labyrinth seal teeth. The platform has at least one and preferably a pair of flanges or fins projecting in opposite axial directions adjacent radial outer ends of the platform. Non-uniform heat distribution resulting from the frictional contact between the bristles of the brush seal and a sealing surface on the platform along the rotor surface affecting rotor dynamics is thereby eliminated or minimized.