Abstract: A method includes providing an exhaust stream for an internal combustion engine, where the exhaust stream is fluidly coupled to an aftertreatment component. The method includes optically determining an amount of an exhaust gas constituent in the exhaust stream. The method further includes modifying a model stored on a computer readable medium in response to the amount of the exhaust gas constituent. The model is an engine NOx generation model, a catalyst NOx storage model, a catalyst NOx conversion model, a catalyst NO to NO2 conversion model, a catalyst conversion efficiency model, an engine soot generation model, and/or a urea hydrolysis model.

Abstract: A system for detecting engine fluid constituents includes an engine having a sample channel having a conduit for a working engine fluid. The system includes an electromagnetic (EM) source that emits EM radiation through a first metal tube, where the EM radiation is EM energy at a wavelength of interest. The system further includes an EM detector that receives a remainder radiation through a second metal tube, the remainder radiation including the remaining EM radiation after passing through the sample channel. The system includes a controller that determines a composition indicator signal representative of an amount of a constituent in the working engine fluid in response to a strength of the remainder radiation, and determines a concentration of a component of interest according to the composition indicator signal.

Abstract: A system capable of flowing gases including combustion byproducts past an exposed face of an optical element in an engine fluid conduit, and depositing debris on the exposed face of the optical element. The debris may be soot, unburned hydrocarbons, sulfates, and/or a reductant precipitate. The system is further capable of passing electromagnetic (EM) radiation through the optical element and the flowing gases and interrogating the EM radiation after passing through the optical element and the flowing gases to determine an amount of debris accumulated on the exposed face of the optical element. The system is further capable of heating an electric heating element thermally coupled to the optical element sufficiently to remove accumulated debris from the exposed face in response to the amount of debris exceeding a threshold.

Abstract: A method includes providing an exhaust stream for an internal combustion engine, where the exhaust stream is fluidly coupled to an aftertreatment component. The method includes optically determining an amount of an exhaust gas constituent in the exhaust stream. The method further includes modifying a model stored on a computer readable medium in response to the amount of the exhaust gas constituent. The model is an engine NOx generation model, a catalyst NOx storage model, a catalyst NOx conversion model, a catalyst NO to NO2 conversion model, a catalyst conversion efficiency model, an engine soot generation model, and/or a urea hydrolysis model.

Abstract: A system for detecting engine fluid constituents includes an engine having a sample channel having a conduit for a working engine fluid. The system includes an electromagnetic (EM) source that emits EM radiation through a first metal tube, where the EM radiation is EM energy at a wavelength of interest. The system further includes an EM detector that receives a remainder radiation through a second metal tube, the remainder radiation including the remaining EM radiation after passing through the sample channel. The system includes a controller that determines a composition indicator signal representative of an amount of a constituent in the working engine fluid in response to a strength of the remainder radiation, and determines a concentration of a component of interest according to the composition indicator signal.

Abstract: A method includes providing an exhaust stream for an internal combustion engine, where the exhaust stream is fluidly coupled to an aftertreatment component. The method includes optically determining an amount of an exhaust gas constituent in the exhaust stream. The method further includes modifying a model stored on a computer readable medium in response to the amount of the exhaust gas constituent. The model is an engine NOx generation model, a catalyst NOx storage model, a catalyst NOx conversion model, a catalyst NO to NO2 conversion model, a catalyst conversion efficiency model, an engine soot generation model, and/or a urea hydrolysis model.

Abstract: A system for detecting engine fluid constituents includes an engine having a sample channel having a conduit for a working engine fluid. The system includes an electromagnetic (EM) source that emits EM radiation through a first metal tube, where the EM radiation is EM energy at a wavelength of interest. The system further includes an EM detector that receives a remainder radiation through a second metal tube, the remainder radiation including the remaining EM radiation after passing through the sample channel. The system includes a controller that determines a composition indicator signal representative of an amount of a constituent in the working engine fluid in response to a strength of the remainder radiation, and determines a concentration of a component of interest according to the composition indicator signal.

Abstract: A system for detecting engine fluid constituents includes an engine having a sample channel having a conduit for a working engine fluid. The system includes an electromagnetic (EM) source that emits EM radiation through a first metal tube, where the EM radiation is EM energy at a wavelength of interest. The system further includes an EM detector that receives a remainder radiation through a second metal tube, the remainder radiation including the remaining EM radiation after passing through the sample channel. The system includes a controller that determines a composition indicator signal representative of an amount of a constituent in the working engine fluid in response to a strength of the remainder radiation, and determines a concentration of a component of interest according to the composition indicator signal.

Abstract: A method includes flowing gases including combustion byproducts past an exposed face of an optical element in an engine fluid conduit, and depositing debris on the exposed face of the optical element. The debris may be soot, unburned hydrocarbons, sulfates, and/or a reductant precipitate. The method further includes passing electromagnetic (EM) radiation through the optical element and the flowing gases and interrogating the EM radiation after passing through the optical element and the flowing gases to determine an amount of debris accumulated on the exposed face of the optical element. The method further includes heating a resistive wire thermally coupled to the optical element sufficiently to remove accumulated debris from the exposed face in response to the amount of debris exceeding a threshold.

Abstract: A method includes providing an exhaust stream for an internal combustion engine, where the exhaust stream is fluidly coupled to an aftertreatment component. The method includes optically determining an amount of an exhaust gas constituent in the exhaust stream. The method further includes modifying a model stored on a computer readable medium in response to the amount of the exhaust gas constituent. The model is an engine NOx generation model, a catalyst NOx storage model, a catalyst NOx conversion model, a catalyst NO to NO2 conversion model, a catalyst conversion efficiency model, an engine soot generation model, and/or a urea hydrolysis model.

Abstract: The present invention provides an internal combustion engine system that includes an internal combustion engine system includes an internal combustion engine having an intake manifold fluidly coupled to a compressor adapted to receive ambient air through an air conduit of the engine, a first sensor positioned at least one of inside and outside the air conduit and configured to measure a first water content in the ambient air, and a second sensor positioned at least one of inside the intake manifold and upstream of the intake manifold and configured to measure a second water content in the intake manifold.

Abstract: The present invention provides an internal combustion engine system that includes an internal combustion engine system includes an internal combustion engine having an intake manifold fluidly coupled to a compressor adapted to receive ambient air through an air conduit of the engine, a first sensor positioned at least one of inside and outside the air conduit and configured to measure a first water content in the ambient air, and a second sensor positioned at least one of inside the intake manifold and upstream of the intake manifold and configured to measure a second water content in the intake manifold.

Abstract: An apparatus, system, and method are disclosed for minimizing NOx in exhaust gasses. The apparatus includes an ionization module configured to at least partially ionize an exhaust gas of an engine. A characterization module is configured to identify NOx ions present in the ionized exhaust gas, and an engine control module is configured to communicate with the characterization module and modify engine parameters in response to identified NOx levels. The system includes an internal combustion engine having an intake manifold configured to deliver an air-fuel mixture to at least one combustion chamber, an exhaust manifold configured to receive exhaust gasses from the combustion chamber, and the apparatus. The method includes controlling an ionization module configured to at least partially ionize an exhaust gas of an engine, identifying NOx ions present in the ionized exhaust gas, and modifying one or more selected engine parameters in response to identified NOx levels.

Abstract: A multi-layer rigid prototype printed circuit board is fabricated by applying a heat activated, rapid setting or tacking melt-remelt adhesive utilizing a moderate temperature heat laminating device onto appropriate surfaces of pre-etched and plated insulative film based, flexible film layers. A computer guided drill drills through-holes within an electrical insulative material planar substrate core using prescribed drill sizes for each through-hole pin size desired for a given hole location. The etched layers with the adhesive applied are positioned in proper sequence aligned to the drilled hole pattern and heat laminated thereto as a stacked array on the top and/or bottom surfaces of the substrate core. Computer guided drilling of the adhered films with prescribed smaller drill sizes at each through-hole location is effected to create film cantilever portions extending radially outwardly of the edge of the through-holes.

Abstract: A computer aided printer-etcher has a computer connected electrically to a printer etcher unit, such that the printer etcher unit is controlled by the computer through the keyboard and computer memory. The printer etcher unit mounts an etching chamber within a cabinet. A conveyor within the cabinet defining a conveyor film path for a metallized film which path includes a vertically oblique portion within the etching chamber. A high speed printer upstream of the etching chamber and on the conveyor film path applies a resist ink pattern onto the metal surface of the metalized film. A liquid applicator mounted downstream of the printer applies in sequence an etching liquid and a rinse liquid onto the metalized film to etch the exposed metal but not the metal covered by the resist ink pattern. The printer may be an ink jet printer. The resist may be a meltable or thermoplastic material applied as molten drops which solidify to lock out the etching liquid.