Abstract: Systems and methods are provided for assembling a structure. The systems and method including micro pulsing a structure along a track in a process direction by less than a length of the structure. The structure is indexed to one or more work stations by mating indexing features in a manufacturing excess of the structure to complementary features at the work stations. The work stations would the perform work on the structure at the work stations while the structure is indexed to the work stations. Iteratively repeating the micro pulsing and indexing and working upon the structure until it is ready to advance to the next assembly process.

Abstract: Systems and methods are provided for assembling a structure. The systems and method including micro pulsing a structure along a track in a process direction by less than a length of the structure. The structure is indexed to one or more work stations by mating indexing features in a manufacturing excess of the structure to complementary features at the work stations. The work stations would the perform work on the structure at the work stations while the structure is indexed to the work stations. Iteratively repeating the micro pulsing and indexing and working upon the structure until it is ready to advance to the next assembly process.

Abstract: Systems and methods are provided for fabricating a wing panel. Methods include aligning a strongback over a wing panel, vacuum attaching a wing panel surface and pogos extending beneath the strongback, and adjusting the length of pogos to enforce a contour to the wing panel. Systems include a strongback to extend over a wing panel, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Other systems include a track, work stations along the track, a strongback to extend over the wing panel and move along the track, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Apparatus includes a shuttle having adapters that mate the shuttle with a track, adjustable-length carriers with vacuum couplers to couple with a wing panel surface, and indexing units that interact with indexing features in a manufacturing excess of the wing panel.

Abstract: Systems and methods are provided for processing composite parts. One embodiment is a method for preparing a composite part for assembly. The method includes receiving a mandrel to which a composite part has been molded, and operating a work station to install an indexing feature into a manufacturing excess of the composite part.

Abstract: Systems and methods are provided for fabricating a wing panel. Methods include aligning a strongback over a wing panel, vacuum attaching a wing panel surface and pogos extending beneath the strongback, and adjusting the length of pogos to enforce a contour to the wing panel. Systems include a strongback to extend over a wing panel, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Other systems include a track, work stations along the track, a strongback to extend over the wing panel and move along the track, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Apparatus includes a shuttle having adapters that mate the shuttle with a track, adjustable-length carriers with vacuum couplers to couple with a wing panel surface, and indexing units that interact with indexing features in a manufacturing excess of the wing panel.

Abstract: Systems and methods are provided for assembling a structure. The systems and method including micro pulsing a structure along a track in a process direction by less than a length of the structure. The structure is indexed to one or more work stations by mating indexing features in a manufacturing excess of the structure to complementary features at the work stations. The work stations would the perform work on the structure at the work stations while the structure is indexed to the work stations. Iteratively repeating the micro pulsing and indexing and working upon the structure until it is ready to advance to the next assembly process.

Abstract: Systems and methods are provided for fabricating a wing panel. Methods include aligning a strongback over a wing panel, vacuum attaching a wing panel surface and pogos extending beneath the strongback, and adjusting the length of pogos to enforce a contour to the wing panel. Systems include a strongback to extend over a wing panel, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Other systems include a track, work stations along the track, a strongback to extend over the wing panel and move along the track, adjustable-length pogos extending beneath the strongback, and vacuum couplers to attach to a wing panel surface. Apparatus includes a shuttle having adapters that mate the shuttle with a track, adjustable-length carriers with vacuum couplers to couple with a wing panel surface, and indexing units that interact with indexing features in a manufacturing excess of the wing panel.

Abstract: Systems and methods are provided for processing composite parts. One embodiment is a method for preparing a composite part for assembly. The method includes receiving a mandrel to which a composite part has been molded, and operating a work station to install an indexing feature into a manufacturing excess of the composite part.

Abstract: An apparatus may comprise a first skin panel having a first surface, a second skin panel having a second surface, a first flange located at an end of the first skin panel, a second flange located at an end of the second skin panel, and a strip having a third surface. The first skin panel may be located adjacent to the second skin panel such that the first flange and the second flange form a channel. The strip may be bonded in the channel. Fluid flow over the third surface of the strip, the first surface of the first skin panel, and the second surface of the second skin panel may have a desired state.

Abstract: An apparatus may comprise a first skin panel having a first surface, a second skin panel having a second surface, a first flange located at an end of the first skin panel, a second flange located at an end of the second skin panel, and a strip having a third surface. The first skin panel may be located adjacent to the second skin panel such that the first flange and the second flange form a channel. The strip may be bonded in the channel. Fluid flow over the third surface of the strip, the first surface of the first skin panel, and the second surface of the second skin panel may have a desired state.

Abstract: An apparatus may comprise a first skin panel having a first surface, a second skin panel having a second surface, a first flange located at an end of the first skin panel, a second flange located at an end of the second skin panel, and a strip having a third surface. The first skin panel may be located adjacent to the second skin panel such that the first flange and the second flange form a channel. The strip may be bonded in the channel. Fluid flow over the third surface of the strip, the first surface of the first skin panel, and the second surface of the second skin panel may have a desired state.

Abstract: An apparatus may comprise a first skin panel having a first surface, a second skin panel having a second surface, a first flange located at an end of the first skin panel, a second flange located at an end of the second skin panel, and a strip having a third surface. The first skin panel may be located adjacent to the second skin panel such that the first flange and the second flange form a channel. The strip may be bonded in the channel. Fluid flow over the third surface of the strip, the first surface of the first skin panel, and the second surface of the second skin panel may have a desired state.