Abstract: Disclosed is a unitary heat pump air conditioner (HPAC) system having a refrigerant diversion loop configured to supply sufficient heat to defrost an external heat exchanger while not materially affecting the supply of heat to the passenger compartment of a vehicle. The HPAC system includes a refrigerant loop configured to pump heat from a cold coolant loop that scavenges heat from the external heat exchanger to a hot coolant loop that supplies heat to the passenger compartment. The refrigerant loop includes a condenser in thermal communication with the hot coolant loop, evaporator in thermal communication with the cold coolant loop, and a compressor to cycle the refrigerant through the refrigerant loop. The refrigerant loop further includes means to selectively divert at least a portion of the hot compressed refrigerant exiting the compressor directly to the evaporator to heat the cold coolant loop sufficient to defrost the external heat exchanger.

Abstract: A plate-type heat exchanger having a first heat exchanger portion configured to receive a refrigerant flow and a hot side coolant flow having a lower temperature than the refrigerant flow, a second heat exchanger portion configured to receive the refrigerant flow exiting from the first heat exchanger portion and a cold side coolant flow having a higher temperature than the refrigerant flow exiting from the first heat exchanger portion, and an internal heat exchanger portion sandwiched between the first heat exchanger portion and the second heat exchanger portion. The refrigerant flow through the plate type heat exchanger is in non-contact thermal communication with the hot side coolant flow and the cold side coolant flow. The cold side coolant flow transfers heat energy to the refrigerant, which in turn transfer that heat energy to the hot side coolant flow.

Abstract: A plate-type heat exchanger having a first heat exchanger portion configured to receive a refrigerant flow and a hot side coolant flow having a lower temperature than the refrigerant flow, a second heat exchanger portion configured to receive the refrigerant flow exiting from the first heat exchanger portion and a cold side coolant flow having a higher temperature than the refrigerant flow exiting from the first heat exchanger portion, and an internal heat exchanger portion sandwiched between the first heat exchanger portion and the second heat exchanger portion. The refrigerant flow through the plate type heat exchanger is in non-contact thermal communication with the hot side coolant flow and the cold side coolant flow. The cold side coolant flow transfers heat energy to the refrigerant, which in turn transfer that heat energy to the hot side coolant flow.

Abstract: The disclosure relates to a unitary heat pump air conditioner (Unitary HPAC) having a plate type hot-side heat exchanger assembly, a cold-side heat exchanger assembly, and electrically driven compressors and coolant pumps. The plate type hot-side heat exchanger assembly includes a plurality of plates stacked and hermetically sealed between an upstream end plate and a downstream end plate, defining a condenser/chiller portion having a first coolant passageway, a sub-cooler portion having a second coolant passageway, and a refrigerant receiver portion sandwiched between the condenser/chiller portion and the sub-cooler portion. The first coolant passageway and the second coolant passageway are in non-contact thermal communication with the refrigerant passageway.

Abstract: The disclosure relates to a unitary heat pump air conditioner (Unitary HPAC) having a plate type exchanger assembly, an electrically driven compressor, and coolant pumps. The plate heat exchanger assembly includes a plurality of plates stacked and hermetically sealed between an upstream end plate and a downstream end plate. The stacked plates define a condenser/chiller portion adjacent the upstream end plate, an accumulator portion adjacent the downstream end plate, and an evaporator/chiller portion sandwiched between the condenser/chiller portion and the accumulator portion. A refrigerant passageway extends through the plate type heat exchanger assembly, a hot coolant passageway extends through the condenser/chiller portion, and a cold coolant passageway extends through the evaporator/chiller portion. The cold coolant passageway and the hot coolant passageway are in non-contact thermal communication with the refrigerant passageway.

Abstract: A plate-type heat exchanger having a first heat exchanger portion configured to receive a refrigerant flow and a hot side coolant flow having a lower temperature than the refrigerant flow, a second heat exchanger portion configured to receive the refrigerant flow exiting from the first heat exchanger portion and a cold side coolant flow having a higher temperature than the refrigerant flow exiting from the first heat exchanger portion, and an internal heat exchanger portion sandwiched between the first heat exchanger portion and the second heat exchanger portion. The refrigerant flow through the plate type heat exchanger is in non-contact thermal communication with the hot side coolant flow and the cold side coolant flow. The cold side coolant flow transfers heat energy to the refrigerant, which in turn transfer that heat energy to the hot side coolant flow.

Abstract: Disclosed is a unitary heat pump air conditioner (HPAC) system having a refrigerant diversion loop configured to supply sufficient heat to defrost an external heat exchanger while not materially affecting the supply of heat to the passenger compartment of a vehicle. The HPAC system includes a refrigerant loop configured to pump heat from a cold coolant loop that scavenges heat from the external heat exchanger to a hot coolant loop that supplies heat to the passenger compartment. The refrigerant loop includes a condenser in thermal communication with the hot coolant loop, evaporator in thermal communication with the cold coolant loop, and a compressor to cycle the refrigerant through the refrigerant loop. The refrigerant loop further includes means to selectively divert at least a portion of the hot compressed refrigerant exiting the compressor directly to the evaporator to heat the cold coolant loop sufficient to defrost the external heat exchanger.

Abstract: The disclosure relates to a unitary heat pump air conditioner (Unitary HPAC) that includes a refrigerant loop having a condenser, a refrigerant expansion device, and an evaporator hydraulically connected in series. An electrically driven compressor is provided to circulate a two-phase refrigerant through the refrigerant loop to transfer heat from the evaporator to the condenser. The unitary HPAC also includes a cold side chiller configured to hydraulically connect to a cold side coolant loop and is in thermal communication with the evaporator. The unitary HPAC further includes a hot side chiller configured to hydraulically connect to a hot side coolant loop and is in thermal communication with the condenser. The refrigerant loop transfer heat from the cold side chiller to the hot side chiller, thereby cooling the cold side coolant loop and heating the hot side coolant loop. The components of the unitary HPAC are mounted on a common platform.

Abstract: The disclosure relates to a unitary heat pump air conditioner (Unitary HPAC) having a plate type hot-side heat exchanger assembly, a cold-side heat exchanger assembly, and electrically driven compressors and coolant pumps. The plate type hot-side heat exchanger assembly includes a plurality of plates stacked and hermetically sealed between an upstream end plate and a downstream end plate, defining a condenser/chiller portion having a first coolant passageway, a sub-cooler portion having a second coolant passageway, and a refrigerant receiver portion sandwiched between the condenser/chiller portion and the sub-cooler portion. The first coolant passageway and the second coolant passageway are in non-contact thermal communication with the refrigerant passageway.

Abstract: The disclosure relates to a unitary heat pump air conditioner (Unitary HPAC) having a plate type exchanger assembly, an electrically driven compressor, and coolant pumps. The plate heat exchanger assembly includes a plurality of plates stacked and hermetically sealed between an upstream end plate and a downstream end plate. The stacked plates define a condenser/chiller portion adjacent the upstream end plate, an accumulator portion adjacent the downstream end plate, and an evaporator/chiller portion sandwiched between the condenser/chiller portion and the accumulator portion. A refrigerant passageway extends through the plate type heat exchanger assembly, a hot coolant passageway extends through the condenser/chiller portion, and a cold coolant passageway extends through the evaporator/chiller portion. The cold coolant passageway and the hot coolant passageway are in non-contact thermal communication with the refrigerant passageway.

Abstract: A manifold for use in a heat exchanger assembly and a method of forming the manifold is disclosed herein. The method starts with the step of separately forming a first member at least partially defining an interior and having a spaced set of first tube slots and a second member having a wall positioned against the first tube slots and dividing the interior into a plurality of chambers. The method is finalized with the step of permanently fixing the first member to the second member to define an first manifold after the separately forming step.

Abstract: A compact cylindrical vaporizer for simultaneous reduction of a reformate stream temperature and generation of a process stream is disclosed. The vaporizer utilizes counter flowing nested tubular portions that spiral between an outer section of the vaporizer and a central section of the vaporizer. The return spiral has a larger cross-sectional area than the inward spiral to accommodate a higher volumetric flow rate of the water flowing there through as it vaporizes while keeping the fluid velocity below erosion design constraints. The counter spiraling flow provides a substantially uniform spatial temperature profile of a reformate stream flowing on the exterior of the tubular portions. The vaporizer can be sized to be substantially the same as that of an upstream reactor to minimize velocity losses and pressure drops in the reformate stream flowing there through. A plurality of fins are positioned between the opposing tubular portion to enhance the heat transfer.

Abstract: Baffles are arranged relative to an oil cooler mounted in one of the tanks of a motor vehicle radiator so as to force coolant through the oil cooler rather than allow coolant to bypass same for enhanced heat transfer.

Abstract: A heat exchanger core as prepared for handling and heat bonding has a pair of headers, a row of oval shaped fluid carrying tubes received at opposite ends in the headers, air centers interleaved with the tubes, oval shaped reinforcement tubes sandwiching the fluid carrying tubes and air centers, and processing straps wrapped about the core clamping the fluid carrying tubes and air centers together between the reinforcement tubes.

Abstract: An oil cooler and a radiator hose are combined in an all polymer structure. Generally concentric hoses provide two coolant paths with the wall of the inner hose providing heat transfer from one fluid to the other. The hoses are flexible or can be formed to conform to desired radiator hose routing. The hoses have deflectable vanes extending from their walls into the fluids to flex according to flow rate. The vanes induce turbulence to improve the thermal transfer especially at low flow rates but deflect at high flow rates to minimize pressure drop due to the vanes.