Abstract: A bus bar assembly for a battery module having a plurality of electrochemical cells. The bus bar assembly comprising a bus bar carrier configured to receive bus bars to interface with terminals of the plurality of electrochemical cells, a flex circuit disposed on the bus bar carrier, and a temperature sensor welding tab comprising a circuit engagement region secured to the flex circuit and a welding region to be welded to an end of an electrochemical cell. Also disclosed is disclosed is a battery module including the bus bar assembly and a method of making the battery module.

Abstract: An electrical conduction assembly comprising a flexible layer, an interface being associated with and electrically coupled to a terminal of an external electrical element, and a circuit trace coupled to the flexible layer and to the interface. The circuit trace includes a fuse as part of the trace, and the fuse is associated with the interface. Also disclosed is a battery including the electrical conduction assembly. Further disclosed is a bus bar holder for a battery. The bus bar holder includes a lead-in structure coupled with a main body on a first side. The lead in structure includes a first lead-in wall to be disposed between a first plurality of battery cells and a second lead-in wall orthogonal to the first lead-in wall. The bus bar holder can also include a plurality of pockets, each or which includes a respective aperture and a respective recess.

Abstract: An electrical conduction assembly comprising a flexible layer, an interface being associated with and electrically coupled to a terminal of an external electrical element, and a circuit trace coupled to the flexible layer and to the interface. The circuit trace includes a fuse as part of the trace, and the fuse is associated with the interface. Also disclosed is a battery including the electrical conduction assembly. Further disclosed is a bus bar holder for a battery. The bus bar holder includes a lead-in structure coupled with a main body on a first side. The lead in structure includes a first lead-in wall to be disposed between a first plurality of battery cells and a second lead-in wall orthogonal to the first lead-in wall. The bus bar holder can also include a plurality of pockets, each or which includes a respective aperture and a respective recess.

Abstract: One embodiment of the present disclosure describes a battery system that includes a battery string with a first and second battery module; and a battery control system. The battery control system includes a first cell control that determines first module level operational parameters related to operation of the first battery module; a second cell control that determines second module level operational parameters related to operation of the second battery module; a string control unit communicatively that determines string level operational parameters related to operation of the battery string based at least in part on the first and second module level operational parameters; and a system control unit that determines system level operational parameters related to operation of the battery system based at least in part on the string level operational parameters; and controls operation of the battery system based at least in part on the system level operational parameters.

Abstract: One embodiment of the present disclosure describes a battery system that includes a battery string with a first and second battery module; and a battery control system. The battery control system includes a first cell control that determines first module level operational parameters related to operation of the first battery module; a second cell control that determines second module level operational parameters related to operation of the second battery module; a string control unit communicatively that determines string level operational parameters related to operation of the battery string based at least in part on the first and second module level operational parameters; and a system control unit that determines system level operational parameters related to operation of the battery system based at least in part on the string level operational parameters; and controls operation of the battery system based at least in part on the system level operational parameters.