Abstract: This invention relates to preparation and use of a rubber/carbon black composite comprised of at least one elastomer which contains a dispersion therein of carbon black aggregates. Such carbon black is formed by preparing a pre-blend comprised of uncompacted carbon black aggregates and oil and/or aqueous latex of, preferably, a low molecular weight diene-based elastomer particles, followed by blending said pre-blend with an aqueous emulsion of diene-based elastomer particles and/or with an organic solution of a diene-based elastomer, and/or with solid diene-based elastomers, and recovery therefrom of a solid rubber/carbon black composite comprised of said diene-based elastomer, (which may include butyl rubber, EPDM rubber and thermoplastic polymers), which contains a dispersion therein of said carbon black aggregates having an apparent density significantly lower than the specific gravity of said carbon black aggregates and significantly lower than compacted carbon black aggregates.

Abstract: Ultrasonic sensors can be integrated and used to monitor composites throughout their production and during their useful lifetime. In an integrated program, ultrasonic sensors, in the illustrated embodiment contact sensors, can be used for quality control on raw rubber used for making a composite and for monitoring the cure of the rubber as it is transformed into a useful product, and non-contact sensors can be used to evaluate the product when it is completed, and to monitor its aging and wear during use. Such sensors can also be used in research to evaluate potential raw materials, and to compare cured candidate materials for properties useful in a completed product.

Abstract: This invention relates to preparation and use of a rubber/carbon black composite comprised of at least one elastomer which contains a dispersion therein of carbon black aggregates. Such carbon black is formed by preparing a pre-blend comprised of uncompacted carbon black aggregates and oil and/or aqueous latex of, preferably, a low molecular weight diene-based elastomer particles, followed by blending said pre-blend with an aqueous emulsion of diene-based elastomer particles and/or with an organic solution of a diene-based elastomer, and/or with solid diene-based elastomers, and recovery therefrom of a solid rubber/carbon black composite comprised of said diene-based elastomer, (which may include butyl rubber, EPDM rubber and thermoplastic polymers), which contains a dispersion therein of said carbon black aggregates having an apparent density significantly lower than the specific gravity of said carbon black aggregates and significantly lower than compacted carbon black aggregates.

Abstract: Ultrasonic sensors can be integrated and used to monitor composites throughout their production and during their useful lifetime. In an integrated program, ultrasonic sensors, in the illustrated embodiment contact sensors, can be used for quality control on raw rubber used for making a composite and for monitoring the cure of the rubber as it is transformed into a useful product, and non-contact sensors can be used to evaluate the product when it is completed, and to monitor its aging and wear during use. Such sensors can also be used in research to evaluate potential raw materials, and to compare cured candidate materials for properties useful in a completed product.

Abstract: The invention relates to a tire having at least one component comprised of a rubber composition which contains pre-hydrophobated precipitated silica aggregates. Such tire component may be, for example although not limited to, a tire tread, sidewalls and/or sidewall insert. Such pre-hydrophobated precipitated silica aggregates are contemplated as being prepared, for example, by treatment of a colloidal silica with a combination of both an organomercaptosilane and an alkylsilane.

Abstract: The invention relates to an aqueous polyvinyl alcohol/polyvinyl acetate-based composition which can be applied to a cured rubber surface, such as the white sidewall of a tire, to provide a protective coating against staining and scuffing. Preferably, the aqueous composition includes a polysiloxane agent for increasing the scuff resistance and high humidity resistance.

Abstract: The invention relates to an aqueous polyvinyl alcohol/polyvinyl acetate-based composition which can be applied to a cured rubber surface, such as the white sidewall of a tire, to provide a protective coating against staining and scuffing. Preferably, the aqueous composition includes a polysiloxane agent for increasing the scuff resistance and high humidity resistance.

Abstract: A method of making silica loaded elastomer masterbatches or compounded productive elastomer stocks with or without the simultaneous extrusion of component profiles is provided. A twin-screw extruder is used to mix the elastomeric stock in multiple mixing zones at controlled temperatures in which a concurrent chemical reaction takes place between the silica coupler, the silica, and/or the diene based elastomer. Silica, elastomer, silica coupler, and other ingredients are fed into the twin screw extruder continuously through precise loss-in-weight or volumetric feeders. Chemical reactions(s) in the elastomer/silica based composition take place within the twin-screw extruder while the composition is mixing. The product is forced through a profile die mounted at the exit of the extruder and formed into the shape of the desired component. The maximum rate of mixing tends to be a function of the heat transfer efficiency, the conveying capacity of the screws, and the mechanical strength of the extruder.