Abstract: A screen cylinder (125) used for screening cellulosic fibrous material pulp in the pulp and paper industry incorporates first (66) and second (67) downstream surfaces (16) having contoured slopes that form a funnel entrance of the grooves (13) at the screen cylinder slots (17). The contoured construction of the screen cylinder (125) effects greatly enhanced utility compared to conventional milled and discrete element screen cylinders, including substantially avoiding the Coanda effect.

Abstract: A screen cylinder (125) used for screening cellulosic fibrous material pulp in the pulp and paper industry incorporates first (66) and second (67) downstream surfaces (16) having contoured slopes that form a funnel entrance of the grooves (13) at the screen cylinder slots (17). The contoured construction of the screen cylinder (125) effects greatly enhanced utility compared to conventional milled and discrete element screen cylinders, including substantially avoiding the Coanda effect.

Abstract: A screen cylinder, screen, method of manufacture of the screen cylinder, and method of use of the screen cylinder, allow screen capacity to be maximized without sacrificing screen cylinder strength, and while achieving a clean accepts flow. A screen cylinder is constructed in a conventional manner except that at least one reinforcing ring is permanently fastened (typically by continuous or spot laser or electric beam welding, or direct resistance welding) to at least a majority of (and typically essentially all of) the land areas which separate grooves in a row from each other, at the outlet surface of the cylinder, or at least one spiral ring is applied. In this way effective slot length of screen cylinders may be about 65-90% of the total screen length, compared to only about 45-55% for conventional screen cylinders. The screen cylinders are particularly effective in screening cellulose pulps from the pulp and paper industry.

Abstract: A screen cylinder, screen, method of manufacture of the screen cylinder, and method of use of the screen cylinder, allow screen capacity to be maximized without sacrificing screen cylinder strength, and while achieving a clean accepts flow. A screen cylinder is constructed in a conventional manner except that at least one reinforcing ring is permanently fastened (typically by continuous or spot laser or electric beam welding, or direct resistance welding) to at least a majority of (and typically essentially all of) the land areas which separate grooves in a row from each other, at the outlet surface of the cylinder. The welds each typically have a width of about 1 to 3 mm (that is they are very small), but that width is typically at least about 75% of the width of a land area in which it is formed, and the weld has a length of at least about 50% of the width of the reinforcing ring at the weld.

Abstract: The differences in performance of a screening cylinder during screening of a fiber suspension (e.g. low consistency paper pulp) at the inlet end compared to the reject end is accommodated by constructing the feed side surface of the screening cylinder so that it induces greater turbulence in the vicinity of the screen cylinder surface adjacent the reject end of the screen than adjacent the inlet end. Typically this increase in turbulence is at least about 10% (preferably at least about 40%, and typically greater than 100%). The turbulence increase can be provided by a substantially smooth screening medium surface at the inlet end and a contoured screening medium surface adjacent the reject end, or by first and second contoured surfaces of different aggressiveness.

Abstract: A screen cylinder or plate has a screening surface and accepts surface on opposite faces, and screens pulp flowing in a flow direction to separate accepts from rejects. A number of substantially parallel macro grooves are formed in the screening surface generally transverse to the flow direction, and a number of parallel micro grooves are formed in the screening surface within each macro groove also generally transverse to the flow direction. The macro grooves induce shear stress in the reject material flowing in the flow direction to keep it in constant motion and to prevent it from forming a mat on the screening surface. The micro grooves induce micro turbulence into the pulp at the immediate area of screening openings extending from each micro groove to the accepts surface, to fluidize the pulp so that accepts readily pass through the screening openings toward the accepts surface. Each micro groove within a macro groove is located further away from the accepts surface moving in the flow direction.

Abstract: The screen cylinder includes a screening plate having contoured grooves along an inflow side and a backing cylinder having a plurality of openings therethrough and disposed on the outflow side of the screening cylinder. The contoured grooves are elongated in the axial direction and are closely circumferentially spaced one from the other about the screen cylinder. In one embodiment, circumferentially extending grooves are formed along the outflow side of the screening cylinder whereby pulp flows through the contoured grooves into the recesses and then through the openings of the backing cylinder. In another embodiment, the recesses are formed on the inflow side of the backing cylinder, the screening cylinder being provided with elongated slots along its outflow side in registry with the contoured slots. In this manner, increased flow capacity is provided. Additionally, the screening cylinder is removable when worn for replacement by a fresh screening cylinder which may then be secured to the backing cylinder.

Abstract: An apparatus for screening pulp comprises a vessel, a cylindrical screen within the vessel, a rotor moving in the vicinity of the screen at a predetermined speed, an inlet for the unscreened pulp, an outlet for the screened pulp in the vessel. The rotor is non-cylindrical, for instance, elliptical, triangular, and in general, is multi-cam. The rotor has a contour surface which is achieved by attaching bars of the contoured shape to the surface of the rotor, for instance by welding. According to one embodiment, the contour surface of the rotor is discontinuous. The bars form a plurality of spaced protrusions instead of a single protrusion along the entire axial length of the rotor.

Abstract: An apparatus for screening pulp comprises a vessel, a cylindrical screen within the vessel, a cylindrical rotor moving in the vicinity of the screen at a predetermined speed, an inlet for the unscreened pulp, an outlet for the screened pulp in the vessel. The rotor has a contour surface which is achieved by means of a plurality of protrusions of contoured shape on the surface of the rotor, for instance by welding. The protrusions are spaced and are arranged along the entire axial length of the rotor.

Abstract: An apparatus for screening pulp comprises a vessel, a cylindrical screen within the vessel, a rotor moving in the vicinity of the screen at a predetermined speed, an inlet for the unscreened pulp, an outlet for the screened pulp in the vessel. The rotor is non-cylindrical, for instance, elliptical, triangular and, in general, is multi-cam. The rotor has a contour surface, for instance grooves formed of a first bottom plane parallel to the envelope surface, an inclined plane, an upper plane and a side plane, the side plane being essentially perpendicular to the first bottom plane, the inclined plane forming an angle between 5 degrees and 60 degrees with the first plane, the upper plane being parallel to the first plane. The contour surface of the rotor may also be achieved by attaching bars of the contoured shape to the surface of the rotor, for instance by welding.

Abstract: A plurality of blind openings (e.g. holes or slots) are formed through a first face of a steel plate and extend a predetermined distance short of the opposite face. Larger size openings are formed through the first face using the blind openings as pilot openings. The larger size openings extend into the plate short of the terminations of the blind openings. Metal is machined from the opposite face in parallel rows defining grooves and to a depth to uncover the terminations of the blind openings in the plate body thereby providing through-extending screen openings in the plate. The ridges (bars) between the grooves may be quadrate in cross-section, or a side face sloped (angled) by machining. A screen cylinder with bars of the invention has a maximum screen area (compared to prior art screens with bars).

Abstract: The pulp screening apparatus comprises a housing having an inlet for allowing fibrous stock to be introduced into the interior, a first outlet for allowing the accept screened stock to be removed, a second outlet for the reject, a screen having a contour surface within the housing, a rotor moving in the vicinity of the screen at a predetermined speed and forming together with the screen an annular screening chamber. The rotor has at least the surface facing the screen partially contoured and is provided with a plurality of perforations along at least a portion of the length of the screening chamber to allow fibrous stock to be introduced into the screening chamber and to prevent the undesired debris of the stock from entering the chamber. Both sides of the rotor may have a contoured surface with grooves.

Abstract: An apparatus for screening paper stock comprises a vessel, a cylindrical screen cylinder within the vessel, a rotating element moving in the vicinity of the screen cylinder at a predetermined speed, an inlet for unscreened stock, an outlet for the screened stock, and an outlet for the stock fibers and unwanted rejectable material which does not pass through the screen cylinder. The rotating element has a contour surface with grooves formed of a first bottom plane parallel the envelope surface, an inclined plane, an upper plane, and a side plane, the side plane being essentially perpendicular to the first plane, the inclined plane forming an angle between 5.degree.-60.degree. with the first plane, the upper plane being parallel to the first plane. The rotor element may be either a rotor or blade type segments. Also the screen cylinder has a contour surface. The inclined plane of the contour surface of the rotor may be the upstream or the downstream side plane. The method is also described.

Abstract: An apparatus for screening pulp comprises a vessel, a cylindrical screen within the vessel, a rotating element moving in the vicinity of the screen at a predetermined speed, an inlet for the unscreened pulp, an outlet for the screened pulp in the vessel. The rotating element has a contour surface, for instance grooves formed of a first bottom plane parallel to the envelope surface, an inclined plane, an upper plane and a side plane, the side plane being essentially perpendicular to the first bottom plane, the inclined plane forming an angle between 5 degrees-60 degrees with the first plane, the upper plane being parallel to the first plane. The rotating element may be a rotor or blade type segments. The rotor is located on the inlet side of the screen but the contour surface of the screen may be the outer or the inner surface of the screen drum. Also the screen has a contour surface which may have different configurations.

Abstract: An apparatus for screening pulp comprises a vessel, a cylindrical screen within the vessel, a rotating element moving in the vicinity of the screen at a predetermined speed, an inlet for the unscreened pulp, an outlet for the screened pulp in the vessel. The rotating element has a contour surface with grooves formed of a first plane parallel to the envelope surface, an inclined plane, an upper plane and a side plane, the side plane being essentially perpendicular to the first plane, the inclined plane forming an angle between 30.degree.-60.degree. with the first plane, the upper plane being parallel to the first plane. The rotating element may be a rotor or blade type segments.

Abstract: A screen drum and a method for its manufacture is disclosed wherein the screen drum comprises at least two cylindrical screen members spaced apart, between which a stiffening ring is disposed. The stiffening ring has two cylindrical surfaces which guide the ends of the cylindrical screen members, and a projecting part between them. The cylindrical screen members and the stiffening ring are attached to each other by a weld joint connecting the projecting part of the stiffening ring and the ends of the cylindrical screen members and filling the gap between them.

Abstract: The screen cylinder includes a screening plate having contoured grooves along an inflow side and a backing cylinder having a plurality of openings therethrough and disposed on the outflow side of the screening cylinder. The contoured grooves are elongated in the axial direction and are closely circumferentially spaced one from the other about the screen cylinder. In one embodiment, circumferentially extending grooves are formed along the outflow side of the screening cylinder whereby pulp flows through the contoured grooves into the recesses and then through the openings of the backing cylinder. In another embodiment, the recesses are formed on the inflow side of the backing cylinder, the screening cylinder being provided with elongated slots along its outflow side in registry with the contoured slots. In this manner, increased flow capacity is provided. Additionally, the screening cylinder is removable when worn for replacement by a fresh screening cylinder which may then be secured to the backing cylinder.