Abstract: Detection of damage in armor structures, using networks of piezoelectric transducers. In particular, piezoelectric transducers can be placed at various points on the armor structure, effectively creating a number of paths between pairs of transducers. Each of these paths can be queried by transmitting an ultrasonic stress wave from one transducer to the other, and analyzing changes in the stress wave. The signal from the received stress wave can be time gated to remove crosstalk, and the resulting time gated signal can be analyzed for characteristics of damage. For instance, if the time gated signal is sufficiently attenuated, it can be determined that the armor structure has sustained damage to at least that region traversed by this particular path.

Abstract: A method and system of compensating for environmental effect when detecting signals using a structural health monitoring system includes collecting baseline data signals for one or more values of the environmental effect variable from signals transmitted along selected paths between transducers in an array attached to the structure. A threshold is selected based on the baseline data for determining if the signal is detected. Current data signals are collected and matched to the best fit baseline data. The value of the environmental effect variable is determined on the basis of the matching. A signal is detected according to the selected threshold.

Abstract: A method for automatically creating a probability of detection (POD) curve of an entire network of transducers monitoring and detecting damage in a structure is based on the POD of each of the individual actuator-sensor paths. These individual path PODs may be generated in different ways, such as by experimentation or simulation. This technique makes it possible to create the POD curve of a structural health monitoring (SHM) system for the detection of damages in structures.

Abstract: A method for adjusting signal data detected in a structural health monitoring (SHM) system to compensate for the effects of environmental variables acting thereon includes constructing a baseline data space comprised of sets of signal data. Current signal data sets are collected for comparison to the baseline data space. The collected current signal data sets are amended to best match baseline signal data sets in the baseline data space. A set of indices are computed for comparing the amended current signal data set to the baseline signal data sets. A threshold for detection is determined by outlier detection for the computed indices. A signal in the collected signal data set is determined to be detected on the basis of the threshold. A representation of the detected signal strength is provided on the basis of the computed indices.

Abstract: A method useful in structural health monitoring (SHM) systems for detecting damages in metal structures includes extracting the zero-order symmetric and anti-symmetric mode signal components from each of a plurality of current sensor signals of an array of transducers mounted on the structure, matching the extracted signal components with corresponding signal components of a plurality of baseline sensor signals previously detected in the structure, computing respective indices IS0 and IA0 for each of the matched extracted current and baseline signal components based on respective signal energies thereof, and determining the presence of a damage in the structure if either of the indices IS0 and IA0 of a plurality of neighboring sensor paths of the structure is greater than a selected threshold value.

Abstract: Predicting the probability of detection of major and minor defects in a structure includes simulating a plurality of N defects at random locations in a region specified by an array of transducers. Defect size is incremented until it intersects one path between two transducers. The defect size is again incremented until it intersects two or more adjacent paths between pairs of transducers. The number of major defects up to a selected size is determined by the total number of single path intersections by defects up to the selected size. The number of minor defects up to a selected size is determined on the basis of the total number of defects intersecting two or more paths up to the selected size. The probability of detection up to a selected size is the cumulative number of major or minor defects up to the selected size normalizing by N.

Abstract: Methods of manufacturing a diagnostic layer containing an array of sensing elements. The sensing elements, associated wires, and any accompanying circuit elements, are incorporated various layers of a thin, flexible substrate. This substrate can then be affixed to a structure so that the array of sensing elements can analyze the structure in accordance with structural health monitoring techniques. The substrate can also be designed to be incorporated into the body of the structure itself, such as in the case of composite structures.

Abstract: Methods of manufacturing a diagnostic layer containing an array of sensing elements. The sensing elements, associated wires, and any accompanying circuit elements, are incorporated various layers of a thin, flexible substrate. This substrate can then be affixed to a structure so that the array of sensing elements can analyze the structure in accordance with structural health monitoring techniques. The substrate can also be designed to be incorporated into the body of the structure itself, such as in the case of composite structures.

Abstract: A diagnostic layer having a network of actuators and sensors may be incorporated into or on the surface of composite, metallic, and laminated materials for monitoring the structural health of the material. The diagnostic layer is adapted for detecting and measuring changes in the condition of the material, e.g., the site and extent of damage in the material. In a preferred embodiment, piezoelectric devices are embedded in the diagnostic layer in a network, and serve as actuators and sensors. Signals emitted from the sensors in response to physical deformation, either by an impact or as a result of stress waves generated by the actuators, are diagnostic of the current condition of the diagnostic layer. The diagnostic layer is also adapted to monitor the curing process of a composite material and accurately determine when curing is complete. Methods for monitoring changes in conditions of a material are also disclosed.

Abstract: The present invention discloses a side-dependent prosthetic device. The side-dependent prosthetic device is a composite prosthetic device with a longitudinal direction. The composite prosthetic device includes a plurality of plies wherein each ply being composed of a plurality of reinforced fibers aligned in a ply orientational angle &thgr;i relative to the longitudinal direction of the prosthetic device, where i=1,2,3, . . . ,N and N being the number of the plies. The plurality of plies are laminated together for forming the prosthetic device wherein the ply orientational angles being arranged such that &thgr;1+&thgr;2+&thgr;3+ . . . +&thgr;N−0 thus forming an unbalanced composite prosthetic device.

Abstract: Orthopedic device of biocompatible polymer with oriented fiber reinforcement. There is provided a device such as a hip stem which has a longitudinally curved body. The reinforcing fibers are continuous filament fiber plies with parallel orienated fibers in each ply. The plies are curved longitudinally to approximately correspond to the curve of the body. In one embodiment, there are longitudinally oriented fiber plies at or near the surfaces of the device and plies with fibers offset at 5.degree.-40.degree. from the longitudinal axis between the surface layers. The fiber orientation is balanced by providing a ply of negatively angled offset fibers of a similar angle for each positively angled offset ply. The device is made by molding plies preimpregnated with polymer (prepregs) simultaneously, by molding a plurality of prepregs into segments which are then molded together, or by molding a segment and incrementally molding additional layers of prepregs thereto in a series of progressively larger molds.

Abstract: Orthopedic device of biocompatible polymer with oriented fiber reinforcement. There is provided a device such as a hip stem which has a longitudinally curved body. The reinforcing fibers are continuous filament fiber plies with parallel oriented fibers in each ply. The plies are curved longitudinally to approximately correspond to the curve of the body. In one embodiment, there are longitudinally oriented fiber plies at or near the surfaces of the device and plies with fibers offset at 5.degree.-40.degree. from the longitudinal axis between the surface layers. The fiber orientation is balanced by providing a ply of negatively angled offset fibers of a similar angle for each positively angled offset ply. The device is made by molding plies preimpregnated with polymer (prepregs) simultaneously, by molding a plurality of prepregs into segments which are then molded together, or by molding a segment and incrementally molding additional layers of prepregs thereto in a series of progressively larger molds.