Patents by Inventor Fumimaru Kawabata
Fumimaru Kawabata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8124247Abstract: A high-strength steel pipe has a tensile strength of 800 MPa or more and includes a weld metal having high cold-cracking resistance and high low-temperature toughness, wherein the weld metal contains C: 0.04% to 0.09% by mass, Si: 0.32% to 0.50% by mass, Mn: 1.4% to 2.0% by mass, Cu: less than 0.5% by mass, Ni: more than 0.9% by mass but not more than 4.2% by mass, Mo: 0.4% to 1.5% by mass, Cr: less than 0.5% by mass, V: less than 0.2% by mass, and the remainder of Fe and incidental impurities, and CS values calculated from the weld metal components using the equation CS=5.1+1.4[Mo]?[Ni]?[Mn]?36.3[C] are equal to zero or more at both an internal surface and an external surface.Type: GrantFiled: March 19, 2008Date of Patent: February 28, 2012Assignees: JFE Steel Corporation, Kabushiki Kaisha Kobe Seiko ShoInventors: Naoya Hayakawa, Fumimaru Kawabata, Shuichi Sakaguchi, Mitsuhiro Okatsu, Makoto Ota, Shigeki Nishiyama, Kaoru Nagatani, Keito Ishizaki
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Publication number: 20100119861Abstract: A high-strength steel pipe having a tensile strength of 800 MPa or more that includes a weld metal having high cold-cracking resistance and high low-temperature toughness is provided. The high-strength steel pipe is a high-strength welded steel pipe in which the welded steel pipe is manufactured by double one layer submerged arc welding performed on an internal surface and an external surface of a base metal, both the base metal of the welded steel pipe and a weld metal have a tensile strength of 800 MPa or more, the weld metal contains C: 0.04% to 0.09% by mass, Si: 0.32% to 0.50% by mass, Mn: 1.4% to 2.0% by mass, Cu: less than 0.5% by mass, Ni: more than 0.9% by mass but not more than 4.2% by mass, Mo: 0.4% to 1.5% by mass, Cr: less than 0.5% by mass, V: less than 0.2% by mass, and the remainder of Fe and incidental impurities, and CS values calculated from the weld metal components using the equation CS=5.1+1.4[Mo]?[Ni]?0.6[Mn]?36.Type: ApplicationFiled: March 19, 2008Publication date: May 13, 2010Applicants: JFE STEEL CORPORATION, KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Naoya Hayakawa, Fumimaru Kawabata, Shuichi Sakaguchi, Mitsuhiro Okatsu, Makoto Ota, Shigeki Nishiyama, Kaoru Nagatani, Keito Ishizaki
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Patent number: 6706125Abstract: When manufacturing a straight steel section having a joint 2 comprising a ball claw 21 and a curved claw 20 by hot-rolling a bloom vertically symmetrically to make a section blank having a flange 2A at a web 1 end (first step), vertically asymmetrically hot-rolling the section blank to adjust the size of the web and form the flange into a rough joint 2B including a projection 20A (second step), and subjecting the projection to hot bend rolling into a curved claw 20 (third step), wherein the bloom has a chemical composition comprising, in mass percentage, from 0.01 to 0.20% C, up to 0.8% Si, up to 1.8% Mn, up to 0.030% P, and up to 0.020% S; and therein the claw bending start temperature in the third step is a temperature of over Ar3 or up to Ar3-50° C., thereby achieving a depth of wrinkle flaws 10 present on the inner surface side of the curved claw of up to 0.5 mm.Type: GrantFiled: May 6, 2002Date of Patent: March 16, 2004Assignee: JFE Steel CorporationInventors: Tatsumi Kimura, Yasushi Morikage, Keniti Amano, Takanori Okui, Keizou Taoka, Hironori Miura, Hiroyuki Ookubo, Fumimaru Kawabata
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Patent number: 6699338Abstract: A steel material excellent in weathering resistance by defining the chemical ingredients in the steel each to a predetermined range and setting an ingredient parameter formula in accordance with the working circumstance thereby reducing the flow rust and, particularly, forming stable rust with good protective property even in a salty circumstance such as in coast districts is provided. Further, also considering the amount of A type inclusions and B type inclusions according to JIS G 0555, a steel material of excellent earthquake proofness and weathering proofness also including weld heat affect zone is provided.Type: GrantFiled: September 9, 2002Date of Patent: March 2, 2004Assignee: JFE Steel CorporationInventors: Tatsumi Kimura, Kazuhiko Shiotani, Fumimaru Kawabata, Keniti Amano
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Publication number: 20030062101Abstract: A steel material excellent in weathering resistance by defining the chemical ingredients in the steel each to a predetermined range and setting an ingredient parameter formula in accordance with the working circumstance thereby reducing the flow rust and, particularly, forming stable rust with good protective property even in a salty circumstance such as in coast districts is provided.Type: ApplicationFiled: September 9, 2002Publication date: April 3, 2003Applicant: KAWASAKI STEEL CORPORATIONInventors: Tatsumi Kimura, Kazuhiko Shiotani, Fumimaru Kawabata, Keniti Amano
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Patent number: 6537391Abstract: A steel has a tensile strength of 850 to 1700 MPa, a yield ratio of at most 80%, and a penetration border energy ratio of at least 2.0 relative to the penetration border energy of a reference steel JIS SS400 (corresponding to ASTM A36) of the same thickness. The steel can be produced by first effecting a heat treatment 1 on an unstable austenitic steel; then effecting, at least once, one or more or any combination of the heat treatment 1 and a heat treatment 2 on the steel; and then finally effecting the heat treatment 2 on the steel. Heat treatment 1 heats the unstable austenitic steel to at least the Ac3 transformation temperature and then water-cools the steel to a temperature below 350° C. Heat treatment 2 heats the steel to a temperature between Ac3 and Ac1 transformation temperatures and then water-cools the steel to a temperature below 350° C.Type: GrantFiled: June 12, 2001Date of Patent: March 25, 2003Assignees: Ishikawajima-Harima Jukogyo Kabushiki Kaisha, Kawasaki Steel CorporationInventors: Kengo Ishige, Tadashi Shibue, Tsutomu Kakinouchi, Fumimaru Kawabata, Osamu Tanigawa, Kiyoshi Uchida, Junichi Kudou
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Patent number: 6521057Abstract: A high-strength and high-toughness steel product having at least about 0.001% and less than about 0.030% by weight C, not more than about 0.60% by weight Si, from about 0.8 to 3.0% by weight Mn, from about 0.005 to 0.20% by weight Nb, from about 0.0003 to 0.0050% by weight B, and not more than about 0.005% by weight Al, wherein at least 90% of the product has a bainite structure. A method of making this steel product is subject to less stringent production controls because of the nature of the composition.Type: GrantFiled: August 15, 2001Date of Patent: February 18, 2003Assignee: Kawasaki Steel CorporationInventors: Noritsugu Itakura, Mitsuhiro Okatsu, Fumimaru Kawabata, Keniti Amano
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Publication number: 20030010414Abstract: A steel has a tensile strength of 850 to 1700 MPa, a yield ratio of at most 80%, and a penetration border energy ratio of at least 2.0 relative to the penetration border energy of a reference steel JIS SS400 (corresponding to ASTM A36) of the same thickness. The steel can be produced by first effecting a heat treatment 1 on an unstable austenitic steel; then effecting, at least once, one or more or any combination of the heat treatment 1 and a heat treatment 2 on the steel; and then finally effecting the heat treatment 2 on the steel. Heat treatment 1 heats the unstable austenitic steel to at least the Ac3 transformation temperature and then water-cools the steel to a temperature below 350° C. Heat treatment 2 heats the steel to a temperature between Ac3 and Ac1 transformation temperatures and then water-cools the steel to a temperature below 350° C.Type: ApplicationFiled: June 12, 2001Publication date: January 16, 2003Applicant: ISHIKAWAJIMA-HARIMA JUKOGYO KABUSHIKI KAISHAInventors: Kengo Ishige, Tadashi Shibue, Tsutomu Kakinouchi, Fumimaru Kawabata, Osamu Tanigawa, Kiyoshi Uchida, Junichi Kudou
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Publication number: 20020192012Abstract: When manufacturing a straight steel section having a joint 2 comprising a ball claw 21 and a curved claw 20 by hot-rolling a bloom vertically symmetrically to make a section blank having a flange 2A at a web 1 end (first step), vertically asymmetrically hot-rolling the section blank to adjust the size of the web and form the flange into a rough joint 2B including a projection 20A (second step), and subjecting the projection to hot bend rolling into a curved claw 20 (third step), wherein the bloom has a chemical composition comprising, in mass percentage, from 0.01 to 0.20% C, up to 0.8% Si, up to 1.8% Mn, up to 0.030% P, and up to 0.020% S; and therein the claw bending start temperature in the third step is a temperature of over Ar3 or up to Ar3—50° C., thereby achieving a depth of wrinkle flaws 10 present on the inner surface side of the curved claw of up to 0.5 mm.Type: ApplicationFiled: May 6, 2002Publication date: December 19, 2002Inventors: Tatsumi Kimura, Yasushi Morikage, Keniti Amano, Takanori Okui, Keizou Taoka, Hironori Miura, Hiroyuki Ookubo, Fumimaru Kawabata
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Patent number: 6451134Abstract: The present invention relates to an H-shaped steel used as a building structure such as a column material or the like for highrise and super highrise building structures. In the bainite structure of extra-low-carbon steel, diffusive &agr;q is finely dispersed in &agr;B to ensure tensile strength at the 590-MPa level and significantly improve toughness in the direction of the flange thickness. Fine dispersion of &agr;q is achieved by controlling Mn and Cu in proper ranges. In other word, the present invention provides 590MPa class heavy gauge H-shaped steel with excellent as-rolled toughness in the direction of the flange thickness, containing 0.001 to 0.025 wt % of C, 0.6 wt % or less of Si, 0.4 to 1.6 wt % of Mn, 0.025 wt % or less of P, 0.010 wt % or less of S, 0.1 wt % or less of Al, 0.6 to 2.0 wt % of Cu, 0.25 to 2.0 wt % of Ni, 0.001 to 0.050 wt % of Ti, and 0.0002 to 0.0030 wt % of B, wherein Mn/Cu≦2.0 and 250≦117 Mn (wt %)+163 Cu (wt %)≦350 are satisfied.Type: GrantFiled: January 18, 2001Date of Patent: September 17, 2002Assignee: Kawasaki Steel CorporationInventors: Tatsumi Kimura, Fumimaru Kawabata, Keniti Amano
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Patent number: 6440235Abstract: Rolled H-shapes having high strength and high toughness, and which can be produced using cheaper alloy components than conventional products and which can be manufactured with a high productivity, are disclosed. A method for manufacturing the H-shapes is also disclosed. The rolled H-shapes include 0.03 to 0.1 wt. % of Nb and 0.005 to 0.04 wt. % of Ti. The method includes a rough universal rolling process in which an accumulated reduction at a rolling temperature of 950° C. or lower is 5% or larger, and reverse operation is conducted fast; and a finishing universal rolling, in which the rolling temperature is 750° C. or higher. Preferably, in the rough universal rolling, the accumulated reduction at a rolling temperature of 950° C. or lower is 50% or more.Type: GrantFiled: August 18, 2000Date of Patent: August 27, 2002Assignee: Kawasaki Steel CorporationInventors: Tatsumi Kimura, Fumimaru Kawabata, Keniti Amano
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Patent number: 6436340Abstract: Steel is obtained which comprises by wt %, C: 0.001-0.025%, Si: not more than 0.60%, Mn: 0.10-3.00%, P: 0.005-0.030%, S: not more than 0.01%, Al: not more than 0.10%, Cu: 0.1-1.5%, Ni: 0.1-6.0%, B: 0.0001-0.0050%, and the balance being Fe and inevitable impurities; since the steel contains C and P in small contents, stable amorphous rusts are formed on the surface thereof at an early stage; and steel simultaneously realizes excellent weather resistance, material weldability and toughness particularly in an environment such as a seashore district and the like where salt is present in a large amount.Type: GrantFiled: February 24, 2000Date of Patent: August 20, 2002Assignee: Kawasaki Steel CorporationInventors: Kazuhiko Shiotani, Akio Ohmori, Kimihiro Nishimura, Yasuyoshi Yamane, Fumimaru Kawabata, Keniti Amano
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Patent number: 6358335Abstract: N—V(nitrogen-vanadium) containing continuous casting slab with no surface cracks suitable for the manufacture of non-tempered high tensile steel materials has a tensile strength of 490 MPa or more and excellent toughness. A method of manufacturing non-tempered high tensile steel materials uses the casting slab as the raw material. Compatibility between the desired properties of the materials utilizing VN and inhibition of the surface cracks of test pieces, can be attained by controlling the steel composition and the relationship between each of components of the steel thereby controlling precipitation of VN and MnS. A continuous casting slab with no surface cracks contains C, Si, Mn, P, S, Al, V, N, Ti, B, Ca and REM each within a specified range, and satisfies an equation for the relationship between V and N and a relationship between Mn and S.Type: GrantFiled: February 29, 2000Date of Patent: March 19, 2002Assignee: Kawasaki Steel CorporationInventors: Akio Ohmori, Fumimaru Kawabata, Keniti Amano
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Patent number: 6344093Abstract: A high tensile strength steel product for high heat input welding having excellent toughness in the heat-affected zone and having a tensile strength of at least 490 MPa contains, in terms of percent by weight, from about 0.05% to about 0.18% of C, 0.6% or less of Si, from about 0.80% to about 1.80% of Mn, 0.005% or less of Al, 0.030% or less of P, 0.004% or less of S, 0.005% or less of Nb, from about 0.04% to about 0.15% of V, from about 0.0050% to about 0.00150% of N, and from about 0.010% to about 0.050% of Ti, the ratio of the Ti content to the Al content, Ti/Al, satisfying 5.0 or more, and further contains at least one of from about 0.0010% to about 0.0100% of Ca and from about 0.0010% to about 0.0100% of REM, and the balance being Fe and incidental impurities.Type: GrantFiled: May 9, 2000Date of Patent: February 5, 2002Assignee: Kawasaki Steel CorporationInventors: Akio Ohmori, Fumimaru Kawabata, Keniti Amano
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Patent number: 6299710Abstract: A high-strength and high-toughness steel product having at least about 0.001% and less than about 0.030% by weight C, not more than about 0.60% by weight Si, from about 0.8% to 3.0% by weight Mn, from about 0.005 to 0.20% by weight Nb, from about 0.0003 to 0.0050% by weight B, and not more than about 0.005% by weight AL wherein at least 90% of the product has a bainite structure. A method of making this steel product is subject to less stringent production controls because of the nature of the composition.Type: GrantFiled: March 19, 1999Date of Patent: October 9, 2001Assignee: Kawasaki Steel CorporationInventors: Noritsugu Itakura, Mitsuhiro Okatsu, Fumimaru Kawabata, Keniti Amano
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Patent number: 6068712Abstract: The invention provides a steel product having superior weathering which is coated with a rust layer containing 50 or more weight % of non-crystalline rust, a method of producing the steel product, and a method of forming weathering protective rust on a material surface of the steel product. A material of a steel product is placed in an atmosphere in which the dew point is kept constant and the temperature of the steel product material is repeatedly varied between a temperature range of 5.degree. C. or more higher than the dew point and a temperature range of 5.degree. C. or more lower than the dew point. Weathering protective rust is thereby formed on the material surface of the steel product and a steel product having superior weathering is obtained. Preferably, the atmosphere contains 15 to 50 volume % of oxygen gas, and the temperature of the steel product is varied at a rising rate of 0.1 to 2.degree. C./minute and a lowering rate of 0.01 to 2.degree. C./minute.Type: GrantFiled: January 6, 1999Date of Patent: May 30, 2000Assignee: Kawasaki Steel CorporationInventors: Yasuyashi Yamane, Kazuhiko Shiotani, Fumimaru Kawabata, Toshiyuki Hoshino, Keniti Amano, Kimihiro Nishimura
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Patent number: 6007644Abstract: A high-strength heavy-wall H-shaped steel is excellent in Z-direction toughness at the flange thickness center. The heavy-wall H-shaped steel is comprised of by weight from about 0.05 to 0.18% C, up to about 0.60% Si, from about 1.00% to about 1.80% Mn, up to about 0.020% P, under 0.004% S, from 0.016% to 0.050% Al, from 0.04% to 0. 15% V, and from 0.0070% to 0.0200% N, and one or more of from about 0.02% to about 0.60% Cu, from about 0.02% to about 0.60% Ni, from about 0.02% to about 0.50% Cr, and from about 0.01% to about 0.20% Mo; and the balance being Fe and incidental impurities. Also, (V.times.N)/S.gtoreq.0.150; the Ti content is within a range satisfying 0.002.ltoreq.Ti.ltoreq.1.38.times.N-8.59.times.10.sup.-4 ; Ceq (=C+Si/24+Mn/6+Ni/40+Cr/5+Mo/4+V/14) is within a range of from about 0.36 wt % to about 0.45 wt %, and the yield strength is at least 325 MPa.Type: GrantFiled: February 25, 1999Date of Patent: December 28, 1999Assignee: Kawasaki Steel CorporationInventors: Akio Ohmori, Tatsumi Kimura, Fumimaru Kawabata, Keniti Amano
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Patent number: 5989366Abstract: A method of manufacturing a thick steel product of high strength and high toughness having excellent weldability with minimal variation of material properties, comprises heating a steel raw material to the temperature of Ac.sub.3 to 1350.degree. C., hot rolling and then cooling at the cooling rate of 10.degree. C./sec. or less. The steel raw material has the following composition:C: 0.001-0.25 wt %;Mn: 1.0-3.0 wt %;Ti: 0.005-0.20 wt %;Nb: 0.005-0.20 wt %;B: 0.0003-0.0050 wt %; andAl: 0.01-0.100 wt %balance substantially Fe and incidental impurities. The composition has a transformation start temperature (Bs) of 670.degree. C. or less. Since the steel product obtained by the method has no variation in physical properties regardless of variation in cooling rate, it is possible to supply steel products of high strength and high toughness which have uniform microstructure and properties along their thickness direction and are excellent in weldability.Type: GrantFiled: March 14, 1997Date of Patent: November 23, 1999Assignee: Kawasaki Steel CorporationInventors: Tohru Hayashi, Mitsuhiro Okatsu, Fumimaru Kawabata, Keniti Amano
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Patent number: 5948183Abstract: The present invention provides a hot-rolled steel sheet having a low yield ratio, a high specific strength, and excellent toughness. The hot-rolled steel sheet comprises: 0.005 to less than 0.030 weight percent of carbon, 1.5 weight percent or less of silicon, 1.5 weight percent or less of manganese, 0.020 weight percent or less of phosphorus, 0.015 weight percent or less of sulfur, 0.005 to 0.10 weight percent of aluminum, 0.0100 weight percent or less of nitrogen, 0.0002 to 0.0100 weight percent of boron, at least one element selected from the group consisting of 0.20 weight percent or less of titanium and 0.25 weight percent or less of niobium in an amount to satisfy (Ti+Nb/2)/C.gtoreq.4, and balance iron and incidental impurities. The metal structure is selected from the group consisting of ferrite and bainitic ferrite. The amount of carbon dissolved in grains ranges from 1.0 to 4.0 ppm. The present invention also provides a method for producing a hot-rolled steel sheet.Type: GrantFiled: October 8, 1997Date of Patent: September 7, 1999Assignee: Kawasaki Steel CorporationInventors: Susumu Okada, Masahiko Morita, Fumimaru Kawabata
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Patent number: 5900076Abstract: This invention provides bainite steel materials having a less scattering of properties in a thickness direction or between steel materials by using a chemical composition of C: not less than 0.001 wt % but less than 0.030 wt %, Si: not more than 0.60 wt %, Mn: 1.00-3.00 wt %, Nb: 0.005-0.20 wt %, B: 0.0003-0.0050 wt % and Al: not more than 0.100 wt % and rendering not less than 90% of the material into a bainite texture in steel materials such as thick steel plates, steel sheets, section steels, rod steels and the like.Type: GrantFiled: November 28, 1997Date of Patent: May 4, 1999Assignee: Kawasaki Steel CorporationInventors: Tohru Hayashi, Keniti Amano, Mitsuhiro Okatsu, Kenji Oi, Fumimaru Kawabata, Tomoya Koseki, Noritsugu Itakura, Hiroki Ota