Patents by Inventor Fumio Kawamura

Fumio Kawamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11407646
    Abstract: The purpose of the present invention is to provide a method for synthesizing ammonia and an apparatus for the method. The method for synthesizing ammonia according to the present invention comprises: a step of melting a metal containing at least an alkali metal; and a step of supplying a hydrogen gas and a nitrogen gas to the molten metal.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: August 9, 2022
    Assignee: National Institute for Materials Science
    Inventors: Fumio Kawamura, Takashi Taniguchi
  • Publication number: 20220204353
    Abstract: The purpose of the present invention is to provide a method for synthesizing ammonia and an apparatus for the method. The method for synthesizing ammonia according to the present invention comprises: a step of melting a metal containing at least an alkali metal; and a step of supplying a hydrogen gas and a nitrogen gas to the molten metal.
    Type: Application
    Filed: March 21, 2022
    Publication date: June 30, 2022
    Applicant: National Institute for Materials Science
    Inventors: Fumio Kawamura, Takashi Taniguchi
  • Publication number: 20190256367
    Abstract: The purpose of the present invention is to provide a method for synthesizing ammonia and an apparatus for the method. The method for synthesizing ammonia according to the present invention comprises: a step of melting a metal containing at least an alkali metal; and a step of supplying a hydrogen gas and a nitrogen gas to the molten metal.
    Type: Application
    Filed: June 28, 2017
    Publication date: August 22, 2019
    Applicant: National Institute for Materials Science
    Inventors: Fumio Kawamura, Takashi Taniguchi
  • Patent number: 9624604
    Abstract: The present invention addresses the problem of providing a method for synthesizing hexagonal tungsten nitride by synthesizing hexagonal tungsten nitride as a main product, and of providing the hexagonal tungsten nitride. The problem is solved through use of a method for synthesizing hexagonal tungsten nitride comprising synthesizing hexagonal tungsten nitride by heating a starting material powder containing a tungsten halide and an alkali metal nitride and/or an alkaline earth metal nitride.
    Type: Grant
    Filed: October 9, 2013
    Date of Patent: April 18, 2017
    Assignee: National Institute for Material Science
    Inventors: Fumio Kawamura, Hitoshi Yusa, Takashi Taniguchi
  • Publication number: 20150315023
    Abstract: The present invention addresses the problem of providing a method for synthesizing hexagonal tungsten nitride by synthesizing hexagonal tungsten nitride as a main product, and of providing the hexagonal tungsten nitride. The problem is solved through use of a method for synthesizing hexagonal tungsten nitride comprising synthesizing hexagonal tungsten nitride by heating a starting material powder containing a tungsten halide and an alkali metal nitride and/or an alkaline earth metal nitride.
    Type: Application
    Filed: October 9, 2013
    Publication date: November 5, 2015
    Applicant: National Institute for Materials Science
    Inventors: Fumio Kawamura, Hitoshi Yusa, Takashi Taniguchi
  • Patent number: 9017479
    Abstract: The apparatus has a crucible for storing a solution; an inner container for storing a crucible; a heating container for storing the inner container, the heating container including heating elements, a container body provided with the heating elements and a lid combined with the container body; and a pressure vessel for storing the heating container and for charging an atmosphere comprising at least nitrogen gas. The lid also has a fitting surface to the container body that is inclined to a horizontal plane.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: April 28, 2015
    Assignees: NGK Insulators, Ltd., Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki
  • Patent number: 8999059
    Abstract: A growth apparatus is used having a plurality of crucibles each for containing the solution, a heating element for heating the crucible, and a pressure vessel for containing at least the crucibles and the heating element and for filling an atmosphere comprising at least nitrogen gas. One seed crystal is put in each of the crucibles to grow the nitride single crystal on the seed crystal.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: April 7, 2015
    Assignees: NGK Insulators, Ltd., Osaka University
    Inventors: Katsuhiro Imai, Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8657955
    Abstract: It is provided a melt composition for growing a gallium nitride single crystal by flux method. The melt composition contains gallium, sodium and barium, and a content of barium is 0.05 to 0.3 mol % with respect to 100 mol % of sodium.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: February 25, 2014
    Assignees: NGK Insulators, Ltd, Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Yoshihiko Yamamura, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki
  • Publication number: 20140030549
    Abstract: A method for producing a high-quality group-III element nitride crystal at a high crystal growth rate, and a group-III element nitride crystal are provided. The method includes the steps of placing a group-III element, an alkali metal, and a seed crystal of group-III element nitride in a crystal growth vessel, pressurizing and heating the crystal growth vessel in an atmosphere of nitrogen-containing gas, and causing the group-III element and nitrogen to react with each other in a melt of the group-III element, the alkali metal and the nitrogen so that a group-III element nitride crystal is grown using the seed crystal as a nucleus. A hydrocarbon having a boiling point higher than the melting point of the alkali metal is added before the pressurization and heating of the crystal growth vessel.
    Type: Application
    Filed: September 30, 2013
    Publication date: January 30, 2014
    Applicant: RICOH COMPANY, LTD.
    Inventors: Osamu Yamada, Hisashi Minemoto, Kouichi Hiranaka, Takeshi Hatakeyama, Takamoto Sasaki, Yusuke Mori, Fumio Kawamura, Yasuo Kitaoka
  • Patent number: 8574361
    Abstract: A method for producing a high-quality group-III element nitride crystal at a high crystal growth rate, and a group-III element nitride crystal are provided. The method includes the steps of placing a group-III element, an alkali metal, and a seed crystal of group-III element nitride in a crystal growth vessel, pressurizing and heating the crystal growth vessel in an atmosphere of nitrogen-containing gas, and causing the group-III element and nitrogen to react with each other in a melt of the group-III element, the alkali metal and the nitrogen so that a group-III element nitride crystal is grown using the seed crystal as a nucleus. A hydrocarbon having a boiling point higher than the melting point of the alkali metal is added before the pressurization and heating of the crystal growth vessel.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: November 5, 2013
    Assignee: Ricoh Company, Ltd.
    Inventors: Osamu Yamada, Hisashi Minemoto, Kouichi Hiranaka, Takeshi Hatakeyama, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Yasuo Kitaoka
  • Patent number: 8506705
    Abstract: A nitride single crystal is produced on a seed crystal substrate 5 in a melt containing a flux and a raw material of the single crystal in a growing vessel 1. The melt 2 in the growing vessel 1 has temperature gradient in a horizontal direction. In growing a nitride single crystal by flux method, adhesion of inferior crystals onto the single crystal is prevented and the film thickness of the single crystal is made constant.
    Type: Grant
    Filed: September 9, 2009
    Date of Patent: August 13, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Mikiya Ichimura, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Yasuo Kitaoka
  • Patent number: 8486190
    Abstract: A raw material mixture containing an easily oxidizable material is weighed. The raw material mixture is melted and then solidified within a reaction vessel 1 set in a non-oxidizing atmosphere to thereby produce a solidified matter 19. The reaction vessel 1 and the solidified matter 19 are heated in a non-oxidizing atmosphere within a crystal growth apparatus to melt the solidified matter to thereby produce a solution. A single crystal is grown from the solution.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: July 16, 2013
    Assignees: NGK Insulators, Ltd., Osaka University
    Inventors: Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8361222
    Abstract: In the production of GaN through the flux method, deposition of miscellaneous crystals on the nitrogen-face of a GaN self-standing substrate and waste of raw materials are prevented. Four arrangements of crucibles and a GaN self-standing substrate are exemplified. In FIG. 1A, a nitrogen-face of a self-standing substrate comes into close contact with a sloped flat inner wall of a crucible. In FIG. 1B, a nitrogen-face of a self-standing substrate comes into close contact with a horizontally facing flat inner wall of a crucible, and the substrate is fixed by means of a jig. In FIG. 1C, a jig is provided on a flat bottom of a crucible, and two GaN self-standing substrates are fixed by means of the jig so that the nitrogen-faces of the substrates come into close contact with each other. In FIG. 1D, a jig is provided on a flat bottom of a crucible, and a GaN self-standing substrate is fixed on the jig so that the nitrogen-face of the substrate is covered with the jig.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: January 29, 2013
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd.
    Inventors: Shiro Yamazaki, Seiji Nagai, Takayuki Sato, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8231729
    Abstract: It is disclosed an apparatus for growing a nitride single crystal using a flux containing an easily oxidizable substance. The apparatus has a crucible for storing the flux; a pressure vessel for storing the crucible and charging an atmosphere containing at least nitrogen gas; furnace materials disposed within the pressure vessel and out of the crucible; heaters attached to the furnace material; and alkali-resistant and heat-resistant metallic layers covering the furnace material.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: July 31, 2012
    Assignees: NGK Insulators, Ltd., Osaka University, Toyoda Gosei Co., Ltd.
    Inventors: Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura, Shiro Yamasaki
  • Patent number: 8227324
    Abstract: A GaN single crystal 20 is grown on a crystal growth surface of a seed crystal (GaN layer 13) through the flux method in a nitrogen (N2) atmosphere at 3.7 MPa and 870° C. employing a flux mixture including Ga, Na, and Li at about 870° C. Since the back surface of the template 10 is R-plane of the sapphire substrate 11, the template 10 is readily corroded or dissolved in the flux mixture from the back surface thereof. Therefore, the template 10 is gradually dissolved or corroded from the back surface thereof, resulting in separation from the semiconductor or dissolution in the flux. When the GaN single crystal 20 is grown to a sufficient thickness, for example, about 500 ?m or more, the temperature of the crucible is maintained at 850° C. to 880° C., whereby the entirety of the sapphire substrate 11 is dissolved in the flux mixture.
    Type: Grant
    Filed: December 10, 2007
    Date of Patent: July 24, 2012
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Shiro Yamazaki, Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8216365
    Abstract: Objects of the invention are to further enhance crystallinity and crystallinity uniformity of a semiconductor crystal produced through the flux method, and to effectively enhance the production yield of the semiconductor crystal. The c-axis of a seed crystal including a GaN single-crystal layer is aligned in a horizontal direction (y-axis direction), one a-axis of the seed crystal is aligned in the vertical direction, and one m-axis is aligned in the x-axis direction. Thus, three contact points at which a supporting tool contacts the seed crystal are present on m-plane. The supporting tool has two supporting members, which extend in the vertical direction. One supporting member has an end part, which is inclined at 30° with respect to the horizontal plane ?. The reasons for supporting a seed crystal at m-plane thereof are that m-plane exhibits a crystal growth rate, which is lower than that of a-plane, and that desired crystal growth on c-plane is not inhibited.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: July 10, 2012
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Seiji Nagai, Shiro Yamazaki, Takayuki Sato, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Publication number: 20120168695
    Abstract: A method for producing a high-quality group-III element nitride crystal at a high crystal growth rate, and a group-III element nitride crystal are provided. The method includes the steps of placing a group-III element, an alkali metal, and a seed crystal of group-III element nitride in a crystal growth vessel, pressurizing and heating the crystal growth vessel in an atmosphere of nitrogen-containing gas, and causing the group-III element and nitrogen to react with each other in a melt of the group-III element, the alkali metal and the nitrogen so that a group-III element nitride crystal is grown using the seed crystal as a nucleus. A hydrocarbon having a boiling point higher than the melting point of the alkali metal is added before the pressurization and heating of the crystal growth vessel.
    Type: Application
    Filed: March 5, 2008
    Publication date: July 5, 2012
    Applicant: PANASONIC CORPORATION
    Inventors: Osamu YAMADA, Hisashi MINEMOTO, Kouichi HIRANAKA, Takeshi HATAKEYAMA, Takatomo SASAKI, Yusuke MORI, Fumio KAWAMURA, Yasuo KITAOKA
  • Patent number: 8187507
    Abstract: A method for producing a GaN crystal capable of achieving at least one of the prevention of nucleation and the growth of a high-quality non-polar surface is provided. The production method of the present invention is a method for producing a GaN crystal in a melt containing at least an alkali metal and gallium, including an adjustment step of adjusting the carbon content of the melt, and a reaction step of causing the gallium and nitrogen to react with each other. According to the production method of the present invention, nucleation can be prevented, and as shown in FIG. 4, a non-polar surface can be grown.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: May 29, 2012
    Assignee: Osaka University
    Inventors: Yusuke Mori, Takatomo Sasaki, Fumio Kawamura, Masashi Yoshimura, Minoru Kawahara, Yasuo Kitaoka, Masanori Morishita
  • Patent number: 8123856
    Abstract: In the flux method, a source nitrogen gas is sufficiently heated before feeding to an Na—Ga mixture. The apparatus of the invention is provided for producing a group III nitride based compound semiconductor. The apparatus includes a reactor which maintains a group III metal and a metal differing from the group III metal in a molten state, a heating apparatus for heating the reactor, an outer vessel for accommodating the reactor and the heating apparatus, and a feed pipe for feeding a gas containing at least nitrogen from the outside of the outer vessel into the reactor. The feed pipe has a zone for being heated together with the reactor by means of the heating apparatus, wherein the zone is heated inside the outer vessel and outside the reactor.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: February 28, 2012
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Shiro Yamazaki, Makoto Iwai, Takanao Shimodaira, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 8084281
    Abstract: The present invention provides a method for producing a semiconductor substrate, the method including reacting nitrogen (N) with gallium (Ga), aluminum (Al), or indium (In), which are group III elements, in a flux mixture containing a plurality of metal elements selected from among alkali metals and alkaline earth metals, to thereby grow a group III nitride based compound semiconductor crystal. The group III nitride based compound semiconductor crystal is grown while the flux mixture and the group III element are mixed under stirring. At least a portion of a base substrate on which the group III nitride based compound semiconductor crystal is grown is formed of a flux-soluble material, and the flux-soluble material is dissolved in the flux mixture, at a temperature near the growth temperature of the group III nitride based compound semiconductor crystal, during the course of growth of the semiconductor crystal.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: December 27, 2011
    Assignees: Toyoda Gosei Co., Ltd., NGK Insulators, Ltd., Osaka University
    Inventors: Naoki Shibata, Koji Hirata, Shiro Yamazaki, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura