Patents by Inventor Fumio Sudo

Fumio Sudo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5882377
    Abstract: In this invention, the smelting reduction operation can be carried out in a high efficiency by charging a carbonaceous material in such an amount that total surface area is not less than 60 m.sup.2 per 1 ton of slag weight. Carbon substance finely particulating through thermal crumbling under a high-temperature atmosphere inside the vessel is used as the carbonaceous material, whereby it is possible to stably conduct the smelting reduction while controlling the scattering of the carbonaceous material, and also the erosion, particularly locally erosion of refractory in the smelting reduction furnace, which was a serious problem in the conventional technique, can considerably be decreased to largely prolong the service life of refractory.
    Type: Grant
    Filed: March 5, 1997
    Date of Patent: March 16, 1999
    Assignee: Kawasaki Steel Corporation
    Inventors: Kimiharu Aida, Shuji Takeuchi, Nagayasu Bessho, Tomomichi Terabatake, Yasuo Kishimoto, Hiroshi Nishikawa, Fumio Sudo
  • Patent number: 5106411
    Abstract: A method of removing non-metallic inclusions from a molten metal by allowing the molten metal to pass through at least first and second vessels which are intermediate between a ladle and a mold. The molten metal is made to stay in the vessel for a period not shorter than 40 seconds while a horizontal rotation is imparted to the molten metal in the first vessel. The molten metal is then transferred from the first vessel to the second vessel. The molten metal in the second vessel is then heated. This method is suitably carried out by an apparatus comprising a first vessel having a discharge opening at its bottom and surrounded by a rotational magnetic field generating device for centrifugation of the molten metal in the first vessel, and a second vessel for receiving the molten metal discharged from the first vessel and provided with a heating device for heating the molten metal received therein.
    Type: Grant
    Filed: April 30, 1990
    Date of Patent: April 21, 1992
    Assignee: Kawasaki Steel Corporation
    Inventors: Yuji Miki, Hidenari Kitaoka, Tetsuya Fujii, Shuji Takeuchi, Kenichi Sorimachi, Toshikazu Sakuraya, Fumio Sudo
  • Patent number: 4655831
    Abstract: A method of stabilizing a steel making slag composed mainly of dicalcium silicate is disclosed, which comprises adding a boron-containing mineral obtained by adjusting an amount of crystal water to 4-12% by weight, whereby the powdering of the slag is prevented in the cooling.
    Type: Grant
    Filed: March 7, 1986
    Date of Patent: April 7, 1987
    Assignees: Kawasaki Steel Corporation, Kawatetsu Mining Co., Ltd.
    Inventors: Kunihiko Ishizaka, Fumio Sudo, Akira Seki, Yoshio Aso
  • Patent number: 4552334
    Abstract: Disclosed herein is a flow change-over valve for the blowing of fluids into a molten metal vessel, which includes a housing provided with at least three inlet ports for different fluids and an outlet port, a valve body with a main passage communicating selectively between one of the inlet ports and the outlet port and rotatably supported in the housing to perform the changing-over of inlet passages. Among these inlet ports, an inlet port for purging fluid is opened in the housing, and a shroud-like gap surrounding the valve body is formed between the inner periphery of the housing and the outer periphery of the valve body in such a manner that it communicates with the inlet port for the purging fluid disposed in the housing and is always to be communicated with an opening of an inlet port of the main passage during the changing-over through the rotation of the valve body.
    Type: Grant
    Filed: April 30, 1984
    Date of Patent: November 12, 1985
    Assignees: Kawasaki Steel Corporation, Denka Consultant & Engineering Company Limited
    Inventors: Yoshiro Tomiyama, Masaaki Yamanashi, Hitoshi Morishita, Fumio Sudo, Shuzo Fujii, Hideo Miwa
  • Patent number: 4543125
    Abstract: A process for producing a steel in at least two converters using a great or substantial amount of an iron-bearing cold material. The iron-bearing cold material and a carbonaceous material are supplied into one of the converters under the presence of a molten iron or a preliminarily treated molten iron and are melted therein under oxygen-blowing to obtain a preliminarily treated molten iron containing a high content of carbon, and the preliminarily treated molten iron is refined in the other converter under oxygen-blowing to obtain a molten steel having the given composition.
    Type: Grant
    Filed: September 12, 1984
    Date of Patent: September 24, 1985
    Assignee: Kawasaki Steel Corporation
    Inventors: Fumio Sudo, Tetsuya Fujii, Yoshiei Kato, Sumio Yamada, Kanji Emoto
  • Patent number: 4473398
    Abstract: Injection-desulfurization of a molten iron is carried out in a low cost by using powdery CaCO.sub.3 obtained by pulverizing limestone as a desulfurizing agent. This injection-desulfurization also can be attained by using a powdery mixture in which a main ingredient is said powdery calcium carbonate and not more than 30% by weight of powdery quicklime is added thereto, a powdery mixture in which a main ingredient is said powdery calcium carbonate and 5.about.20% by weight of a carbonaceous material and 2.about.15% by weight of at least one of halides of alkali and alkaline earth metals are added thereto, or a powdery mixture in which a main ingredient is said calcium carbonate and 5.about.20% by weight of a carbonaceous material, 2.about.15% by weight of at least one of halides of alkali and alkaline earth metals and not more than 30% by weight of powdery quicklime are added thereto, as the desulfurizing agent.
    Type: Grant
    Filed: September 15, 1983
    Date of Patent: September 25, 1984
    Assignee: Kawasaki Steel Corporation
    Inventors: Sumio Yamada, Fumio Sudo, Hitoshi Morishita
  • Patent number: 4392886
    Abstract: In order to enhance the CO concentration contained in exhaust gas generated during the refining of metal and to recover the CO as an energy source, granular limestone is blown into molten iron containing at least 0.3% of carbon through a tuyere together with a refining gas, and CO.sub.2 generated by the decomposition of the limestone is reacted with carbon contained in the molten iron to form CO, and the resulting CO is recovered.
    Type: Grant
    Filed: October 22, 1981
    Date of Patent: July 12, 1983
    Assignee: Kawasaki Steel Corporation
    Inventors: Mikio Kodaka, Hitoshi Morishita, Hajime Bada, Fumio Sudo
  • Patent number: 4356032
    Abstract: A method of dephosphorizing molten pig iron, wherein molten pig iron is charged into a refining vessel provided at its bottom with tuyeres for blowing gas and, if necessary, at its top with a gas injecting member, and a powdery refining agent together with the blowing gas is blown into molten pig iron through the tuyeres, while a flux for the refining agent is charged into the refining vessel to perform desiliconization and subsequent dephosphorization of molten pig iron, is disclosed. This method comprises(a) charging a coolant together with molten pig iron into the refining vessel to control a temperature of molten pig iron during the blowing to a range of 1,250.degree.-1,450.degree. C.;(b) blowing the powdery refining agent into molten pig iron so as to adjust a value of slag basicity after the treatment to not less than 2.5; and(c) blowing the blowing gas at a rate of not less than 0.5 Nm.sup.3 /min.t so that a net oxygen quantity is 8-15 Nm.sup.3 per ton of molten pig iron.
    Type: Grant
    Filed: June 23, 1981
    Date of Patent: October 26, 1982
    Assignee: Kawasaki Steel Corporation
    Inventors: Hitoshi Morishita, Hajime Bada, Fumio Sudo
  • Patent number: 4263043
    Abstract: A desulfurizing agent for injection mainly consisting of lime powders having a particle diameter which allows at least 50 wt. % of the lime powders to pass through a screen mesh of 100 .mu.m and containing 0.015 to 1.0 wt. % of silicone oil surfactant, 10 to 40 wt. % of carbonate or hydroxide of alkaline earth metal, and 2 to 20 wt. % of carbon. The desulfurizing agent further contains 2 to 10 wt. % of at least one fluoride selected from the group consisting of fluoride of alkaline metal, fluoride of alkaline earth metal, cryolite, and sodium silicofluoride.
    Type: Grant
    Filed: February 6, 1980
    Date of Patent: April 21, 1981
    Assignee: Kawasaki Steel Corporation
    Inventors: Osamu Haida, Toshihiko Emi, Sumio Yamada, Fumio Sudo, Hiraku Sonoda