Patents by Inventor Fumitaka Yoshinaga

Fumitaka Yoshinaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11557431
    Abstract: Provided is a motor capable of having an improved output while keeping the mechanical strength of the stator core. A motor includes: a stator including a stator core including an annular yoke having an outer part and an inner part and teeth extending inwardly from the inner part of the yoke, and a coil wound around the teeth; and a rotor rotatably disposed inside of the stator. The stator core includes the lamination of sheet members made of a soft magnetic material. Each sheet member has a binding part to bind the sheet members in the lamination at a first part corresponding to the outer part of the yoke. At least the binding part of the first part is made of an amorphous soft magnetic material. The sheet member has a second part other than the first part, and the second part is made of a nanocrystal soft magnetic material.
    Type: Grant
    Filed: April 20, 2020
    Date of Patent: January 17, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Akira Yamashita
  • Patent number: 11456635
    Abstract: An magnet embedded type motor capable of reducing a counter electromotive voltage while suppressing reduction of a torque is provided. The magnet embedded type motor of the present disclosure includes a stator and a rotor rotatably disposed inside the stator. The rotor includes a rotor core and a plurality of magnet groups embedded in the rotor core along a circumferential direction, the rotor core includes a plurality of laminated metal foils. The rotor core has a pair of radially arranged magnet holes, a center side magnetic flux leakage prevention hole, and center side bridge portions for each magnetic pole. A pair of radially arranged magnets are embedded in the radially arranged magnet holes. In the rotor core, the center side bridge portion, a center portion, and an inter-magnetic pole portion are made of a nanocrystalline soft magnetic material, and another portion is made of an amorphous soft magnetic material.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: September 27, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Akira Yamashita
  • Patent number: 11313022
    Abstract: There is provided a method for manufacturing a soft magnetic member where a coating formed of an ?-Fe2O3 single phase having a high electrical resistivity is formed on a soft magnetic alloy substrate. A soft magnetic alloy substrate is heated in an atmosphere containing water vapor and inert gas to form a coating on the soft magnetic alloy substrate. The atmosphere has an oxygen partial pressure in a range of 0 to 1.5 kPa. A soft magnetic member including the soft magnetic alloy substrate and the coating formed on its surface can be obtained.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: April 26, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Kazuaki Haga, Seishi Utsuno
  • Patent number: 11177725
    Abstract: Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.
    Type: Grant
    Filed: June 5, 2019
    Date of Patent: November 16, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Akira Yamashita, Airi Kamimura, Kazuaki Haga, Kensuke Komori
  • Patent number: 10958112
    Abstract: Provided is a laminate of soft magnetic ribbons having a simple structure and capable of avoiding a damage of the soft magnetic ribbons and improving the occupancy of the soft magnetic ribbons. The laminate of soft magnetic ribbons includes: a laminated part of first soft magnetic ribbons stacked; and a reinforcing part disposed at both ends of the laminated part in the stacking direction of the first soft magnetic ribbons. The reinforcing part includes second soft magnetic ribbons stacked in the stacking direction of the first soft magnetic ribbons and hardening resin that covers the second soft magnetic ribbons as a whole and is impregnated into areas between the neighboring second soft magnetic ribbons.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: March 23, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Kazuaki Haga
  • Publication number: 20210083534
    Abstract: A magnet embedded type motor capable of reducing a counter electromotive voltage while improving a torque is provided. The magnet embedded type motor of the present disclosure includes a stator and a rotor rotatably disposed inside the stator. The stator includes a stator core and a coil wound around the stator core. The rotor includes a rotor core and a plurality of magnet groups embedded in the rotor core along a circumferential direction. The plurality of magnet groups form a plurality of respective magnetic poles. A magnetic material constituting the rotor core has a saturation magnetic flux density higher than a saturation magnetic flux density of a magnetic material constituting the stator core by 0.2 T or more.
    Type: Application
    Filed: August 21, 2020
    Publication date: March 18, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Mayumi TAKAZAWA, Fumitaka Yoshinaga
  • Publication number: 20210083535
    Abstract: An magnet embedded type motor capable of reducing a counter electromotive voltage while suppressing reduction of a torque is provided. The magnet embedded type motor of the present disclosure includes a stator and a rotor rotatably disposed inside the stator. The rotor includes a rotor core and a plurality of magnet groups embedded in the rotor core along a circumferential direction, the rotor core includes a plurality of laminated metal foils. The rotor core has a pair of radially arranged magnet holes, a center side magnetic flux leakage prevention hole, and center side bridge portions for each magnetic pole. A pair of radially arranged magnets are embedded in the radially arranged magnet holes. In the rotor core, the center side bridge portion, a center portion, and an inter-magnetic pole portion are made of a nanocrystalline soft magnetic material, and another portion is made of an amorphous soft magnetic material.
    Type: Application
    Filed: September 11, 2020
    Publication date: March 18, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka YOSHINAGA, Akira YAMASHITA
  • Publication number: 20200343041
    Abstract: Provided is a motor capable of having an improved output while keeping the mechanical strength of the stator core. A motor includes: a stator including a stator core including an annular yoke having an outer part and an inner part and teeth extending inwardly from the inner part of the yoke, and a coil wound around the teeth; and a rotor rotatably disposed inside of the stator. The stator core includes the lamination of sheet members made of a soft magnetic material. Each sheet member has a binding part to bind the sheet members in the lamination at a first part corresponding to the outer part of the yoke. At least the binding part of the first part is made of an amorphous soft magnetic material. The sheet member has a second part other than the first part, and the second part is made of a nanocrystal soft magnetic material.
    Type: Application
    Filed: April 20, 2020
    Publication date: October 29, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Akira Yamashita
  • Publication number: 20200224302
    Abstract: There is provided a method for manufacturing a soft magnetic member where a coating formed of an ?-Fe2O3 single phase having a high electrical resistivity is formed on a soft magnetic alloy substrate. A soft magnetic alloy substrate is heated in an atmosphere containing water vapor and inert gas to form a coating on the soft magnetic alloy substrate. The atmosphere has an oxygen partial pressure in a range of 0 to 1.5 kPa. A soft magnetic member including the soft magnetic alloy substrate and the coating formed on its surface can be obtained.
    Type: Application
    Filed: November 20, 2019
    Publication date: July 16, 2020
    Inventors: Fumitaka YOSHINAGA, Kazuaki HAGA, Seishi UTSUNO
  • Publication number: 20200001323
    Abstract: A decorative coating film formed on a surface of a resinous base placed on a path of electromagnetic waves of a radar device. The decorative coating film includes fine particles of a silver alloy dispersed in the decorative coating film; and a light-transmissive binder resin with which the fine particles of a silver alloy are bonded. The silver alloy consists of an alloy of silver and zinc, and the zinc is contained in an amount of 0.5 to 50 mass % relative to the silver.
    Type: Application
    Filed: September 4, 2019
    Publication date: January 2, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Fumitaka YOSHINAGA
  • Publication number: 20190386548
    Abstract: Provided is an IPM motor that is strong and has high output. An IPM motor has a rotor that includes a rotor core as a laminate of a plurality of metal foil pieces made of a soft magnetic material that are stacked in a direction of a rotation axis of the rotor. The rotor core has a plurality of through-holes that penetrates through the rotor core in the direction of the rotation axis, the plurality of through-holes including through-holes embedding magnets. The rotor core includes inner bridges and outer bridges. At least one of the inner bridges and the outer bridges of the rotor core is made of an amorphous soft magnetic material, and other parts are made of a nanocrystal soft magnetic material.
    Type: Application
    Filed: June 5, 2019
    Publication date: December 19, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka YOSHINAGA, Akira YAMASHITA, Airi KAMIMURA, Kazuaki HAGA, Kensuke KOMORI
  • Publication number: 20190259516
    Abstract: Provided is a laminate of soft magnetic ribbons having a simple structure and capable of avoiding a damage of the soft magnetic ribbons and improving the occupancy of the soft magnetic ribbons. The laminate of soft magnetic ribbons includes: a laminated part of first soft magnetic ribbons stacked; and a reinforcing part disposed at both ends of the laminated part in the stacking direction of the first soft magnetic ribbons. The reinforcing part includes second soft magnetic ribbons stacked in the stacking direction of the first soft magnetic ribbons and hardening resin that covers the second soft magnetic ribbons as a whole and is impregnated into areas between the neighboring second soft magnetic ribbons.
    Type: Application
    Filed: January 24, 2019
    Publication date: August 22, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka YOSHINAGA, Kazuaki HAGA
  • Publication number: 20190181731
    Abstract: An object of the present disclosure is to provide a production method for a stator in which a breakage of the stator core can be prevented when coils are mounted thereon. The present embodiment is a production method for a stator that includes a stator core having a tooth and includes a coil wound around the tooth. The method includes: a step of preparing a stacked body which has the tooth and in which a plurality of plate-like soft magnetic materials each including an amorphous structure are stacked; a step of mounting the coil on the tooth; and a step of, after the coil is mounted, heating the stacked body to a temperature equal to or higher than a crystallization temperature of the soft magnetic materials.
    Type: Application
    Filed: November 20, 2018
    Publication date: June 13, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka YOSHINAGA, Kazuaki HAGA, Kensuke KOMORI, Kiyotaka ONODERA
  • Publication number: 20180195153
    Abstract: A method of producing a homogenous skutterudite compound, CoSb3, having a crystallite diameter of 100 nm or less, by a convenient synthesis process, which is a method of producing CoSb3, comprising reducing Co2+ and Sb3+ to Co0 and Sb0, respectively, in a solution including a Co-containing compound and an Sb-containing compound using a reducing agent, wherein supplied amount of the Co-containing compound and the Sb-containing compound are adjusted in order to set a ratio of a reduction rate of Co2+ to Co0 to a reduction rate of Sb3+ to Sb0 to 1:2.9 to 1:3.1.
    Type: Application
    Filed: December 8, 2017
    Publication date: July 12, 2018
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KONAN GAKUEN
    Inventors: Fumitaka YOSHINAGA, Kensuke AKAMATSU
  • Publication number: 20160256891
    Abstract: A decorative coating film formed on a surface of a resinous base placed on a path of electromagnetic waves of a radar device, the decorative coating film including: fine particles of a silver alloy dispersed in the decorative coating film; and a light-transmissive binder resin with which the fine particles of a silver alloy are bonded, wherein the silver alloy consists of an alloy of silver and zinc, the zinc being contained in an amount of 0.5 to 50 mass % relative to the silver.
    Type: Application
    Filed: October 20, 2014
    Publication date: September 8, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Fumitaka YOSHINAGA
  • Publication number: 20160152834
    Abstract: Provided is a decorative coating which is formed on a surface of a resin substrate placed on a path of electromagnetic waves of a radar device. The decorative coating includes at least: fine particles of silver or a silver alloy that are dispersed in the decorative coating; and a light-transmissive binder resin that binds the fine particles. In this decorative coating, in the CIE 1976 (L*, a*, b*) color space, a chromaticness index a* and a chromaticness index b* of the decorative coating satisfy a relationship of 6.7?((a*)2+(b*)2)1/2?23.4.
    Type: Application
    Filed: November 25, 2015
    Publication date: June 2, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Fumitaka YOSHINAGA
  • Patent number: 9233650
    Abstract: A decorative coating (10) that is formed on a surface of a resin substrate F that is placed on a path an electromagnetic waves of a radar device, and the decorative coating (10) is composed of a layer (2) in which metal nanoparticles (1) are covered with an inorganic oxide material.
    Type: Grant
    Filed: February 20, 2012
    Date of Patent: January 12, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Hiroshi Yanagimoto
  • Publication number: 20130330525
    Abstract: A decorative coating (10) that is formed on a surface of a resin substrate F that is placed on a path an electromagnetic waves of a radar device, and the decorative coating (10) is composed of a layer (2) in which metal nanoparticles (1) are covered with an inorganic oxide material.
    Type: Application
    Filed: February 20, 2012
    Publication date: December 12, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumitaka Yoshinaga, Hiroshi Yanagimoto
  • Patent number: 8274778
    Abstract: A capacitor formed by winding a multilayer film in which an insulation film, a cathode, electrode, an insulation film and an anode electrode are serially multilayered, wherein at least one of first insulation film and second insulation film is formed so that an end portion of insulation film on an inward side of the capacitor has a thickness larger than a thickness of an end portion thereof on an outward side of the capacitor.
    Type: Grant
    Filed: October 17, 2008
    Date of Patent: September 25, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Fumitaka Yoshinaga, Naoyoshi Takamatsu
  • Patent number: 8264098
    Abstract: In a hybrid vehicle, rocker outer reinforcements serving as vehicle side frame members in a vehicle width direction extend in a vehicle front-rear direction. An electric power cable is provided such that a portion thereof along the vehicle front-rear direction is placed along an inner side surface of the rocker outer reinforcement in the vehicle width direction. An electric power cable is provided such that a portion thereof along the vehicle front-rear direction is placed along an inner side surface of the rocker outer reinforcement in the vehicle width direction. Further, each of the electric power cables is placed in a space portion formed between the rocker outer reinforcement and a center body pillar serving as an energy absorbing member absorbing energy in the event of a side collision of the vehicle.
    Type: Grant
    Filed: February 4, 2008
    Date of Patent: September 11, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Fumitaka Yoshinaga, Naoyoshi Takamatsu