Patents by Inventor Fumiya SHINODA

Fumiya SHINODA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12221999
    Abstract: A turbo fluid machine includes a rotating member having a bearing-contact surface; an operating part configured to rotate together with the rotating member to compress and discharge a fluid; a housing accommodating the rotating member and the operating part; and a foil bearing having a bearing surface that faces the bearing-contact surface and supporting the rotating member such that the rotating member is rotatable relative to the housing. At least one of the bearing-contact surface or the bearing surface has thereon a coating layer. The coating layer comprises polyamide-imide serving as a binder resin and molybdenum disulfide serving as a solid lubricant. A mass ratio of molybdenum disulfide to polyamide-imide is 0.42 or more.
    Type: Grant
    Filed: November 22, 2022
    Date of Patent: February 11, 2025
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumihiro Suzuki, Fumiya Shinoda, Hidetaka Hayashi, Naoharu Ueda, Takuhito Tsutsui
  • Patent number: 12117041
    Abstract: A turbo fluid machine includes a partition wall separating an inside of a housing into a compression space and a bearing space; and a foil bearing. The partition wall includes a support part having an end face raised toward a thrust collar in an axial direction. The support part has a groove formed in the end face and radially extending to an outer peripheral surface of the support part. Top foils of the foil bearing each have one surface facing the thrust collar and the other surface elastically supported by corresponding one of bump foils of the foil bearing. The foil bearing is mounted on the end face such that a position of the groove corresponds to a position of a gap between the bump foils and a position of a gap between the top foils and such that the groove faces the thrust collar in the axial direction.
    Type: Grant
    Filed: December 14, 2022
    Date of Patent: October 15, 2024
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya Shinoda, Fumihiro Suzuki, Takahito Kunieda
  • Publication number: 20240328455
    Abstract: The foil bearing includes a housing, a top foil, and bump foils. The bump foil includes first support portions that contact an outer circumferential surface of the top foil, second support portions that contact an inner circumferential surface of the housing, and coupling portions that couple the first support portions and the second support portions together such that the first support portions and the second support portions are disposed alternately in a rotation direction of a rotating body. When a load input from the rotating body increases, the bump foil is deformed to increase one of the number of the first support portions that contact the outer circumferential surface of the top foil and the number of the second support portions that contact the inner circumferential surface of the housing before increasing the other one of the numbers.
    Type: Application
    Filed: March 25, 2024
    Publication date: October 3, 2024
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Fumiya SHINODA, Fumihiro Suzuki, Kenta Nakane, Yuuji Iwakiri, Tomohisa Yamada, Yasuhiro Kondoh, Haruhiro Hattori
  • Publication number: 20240209890
    Abstract: A foil bearing includes a thin plate member disposed between bump foils and a bearing housing. The bearing housing has a regulation groove into which a part of a top foil and a part of the thin plate member are inserted and which regulates movement of the top foil and the thin plate member in a circumferential direction of a rotary shaft. A regulator is disposed on the regulation groove and regulates the movement of the top foil and the thin plate member in an axial direction of the rotary shaft. The thin plate member has an opening that is opened on an inner peripheral surface of the thin plate member. A part of the bump foils is inserted into and engaged with the opening so that movement of the bump foils is regulated in the circumferential direction and the axial direction relative to the bearing housing.
    Type: Application
    Filed: December 18, 2023
    Publication date: June 27, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI
  • Publication number: 20240183287
    Abstract: A turbomachine includes a rotary shaft, an impeller, a thrust collar, and a first fluid dynamic thrust bearing and a second fluid dynamic thrust bearing that are arranged in an axial direction of the rotary shaft with the thrust collar interposed therebetween. The thrust collar has a first surface and a second surface. When the thrust collar is rotated, a dynamic pressure generated between the first fluid dynamic thrust bearing and the first surface is larger than that generated between the second fluid dynamic thrust bearing and the second surface. The thrust collar is formed of the first surface and the second surface, which have different shapes or materials in order to reduce warpage deformation of the first surface when the thrust collar is rotated.
    Type: Application
    Filed: August 4, 2023
    Publication date: June 6, 2024
    Applicant: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Fumihiro SUZUKI, Fumiya Shinoda
  • Publication number: 20240159267
    Abstract: A foil bearing includes a top foil, which includes a bearing surface facing a rotary member, extends in a circumferential direction, and includes a fixed end at one end in the circumferential direction and a free end at the other end in the circumferential direction, and a sheet-shaped back foil, which elasticity supports the top foil. The top foil includes a connecting section that connects, at a location between the fixed end and the free end, a first side of the top foil, at which the bearing surface is located, to a second side of the top foil, at which the back foil is located, and a cutout section that reduces the thickness of the top foil so as to facilitate deformation of the top foil. The cutout section is formed at the second side rather than the first side.
    Type: Application
    Filed: March 18, 2022
    Publication date: May 16, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI, Hidefumi MORI
  • Publication number: 20240141898
    Abstract: A fluid machine includes a plurality of fluid dynamic plain bearings supporting a rotating member. The fluid dynamic plain bearings each include: a top foil; a bump foil; and a bearing housing. The top foil has a bearing surface that has one end portion and the other end portion in a circumferential direction of the bearing surface. The top foil has a fixed end and a free end respectively formed at the one end portion and the other end portion. A movement of the free end in an axial direction of the rotating member is regulated by a regulating member. A clearance through which a fluid flows is formed between the fixed end and the free end. The free end has a discharge passage through which a foreign substance contained in the fluid is discharged from the clearance. The discharge passage is formed through the free end.
    Type: Application
    Filed: September 6, 2023
    Publication date: May 2, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro Suzuki
  • Publication number: 20240125349
    Abstract: A foil bearing includes a bearing housing, a top foil, a bump foil, and two retaining portions. A holding groove is formed in the inner circumferential surface of the bearing housing to extend in an axial direction. The top foil and the bump foil each include an insertion plate portion, which is inserted into the holding groove and extends in the axial direction. Each of the retaining portions includes a facing surface that faces the insertion plate portion in the axial direction. In the axial direction, the distance between the facing surfaces of the two retaining portions is longer than the length of the insertion plate portion. At least one of the insertion plate portions includes a bent plate portion that is bent to contact the facing surface.
    Type: Application
    Filed: September 22, 2023
    Publication date: April 18, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI, Takahito KUNIEDA, Kenta NAKANE
  • Publication number: 20240026921
    Abstract: A foil bearing includes a bearing housing, a top foil, and a bump foil. The bump foil has: a first portion, a second portion, and a third portion disposed at least between the first portion and the second portion and configured to come in contact with the top foil. The top foil applies a load to the second portion with displacement of the top foil in a radially outward direction of the bearing housing. The third portion is not in contact with the top foil when the load is equal to or lower than a predetermined load, and is in contact with the top foil with elastic deformation of the second portion when the load is higher than the predetermined load. The first portion is in surface contact with the inner peripheral surface.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 25, 2024
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI
  • Patent number: 11859629
    Abstract: A turbo fluid machine includes a rotary shaft configured to rotate in one rotational direction, and a thrust foil bearing that includes: a plurality of bump foils each having a corrugated shape and a plurality of top foils each having a bearing surface that faces a thrust collar. Each bump foil is divided into an outer peripheral foil and an inner peripheral foil in a radial direction of the rotary shaft. Ridges on the outer peripheral foil are inclined in the other rotational direction of the rotary shaft while extending from an edge of the outer peripheral foil adjacent to an inner peripheral side toward an outer peripheral side, and the ridges on the inner peripheral foil are inclined in the other rotational direction while extending from an edge of the inner peripheral foil adjacent to the outer peripheral side toward the inner peripheral side.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: January 2, 2024
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya Shinoda, Fumihiro Suzuki, Ryo Umeyama
  • Publication number: 20230204068
    Abstract: A turbo fluid machine includes a partition wall separating an inside of a housing into a compression space and a bearing space; and a foil bearing. The partition wall includes a support part having an end face raised toward a thrust collar in an axial direction. The support part has a groove formed in the end face and radially extending to an outer peripheral surface of the support part. Top foils of the foil bearing each have one surface facing the thrust collar and the other surface elastically supported by corresponding one of bump foils of the foil bearing. The foil bearing is mounted on the end face such that a position of the groove corresponds to a position of a gap between the bump foils and a position of a gap between the top foils and such that the groove faces the thrust collar in the axial direction.
    Type: Application
    Filed: December 14, 2022
    Publication date: June 29, 2023
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI, Takahito KUNIEDA
  • Publication number: 20230167849
    Abstract: A turbo fluid machine includes a rotating member having a bearing-contact surface; an operating part configured to rotate together with the rotating member to compress and discharge a fluid; a housing accommodating the rotating member and the operating part; and a foil bearing having a bearing surface that faces the bearing-contact surface and supporting the rotating member such that the rotating member is rotatable relative to the housing. At least one of the bearing-contact surface or the bearing surface has thereon a coating layer. The coating layer comprises polyamide-imide serving as a binder resin and molybdenum disulfide serving as a solid lubricant. A mass ratio of molybdenum disulfide to polyamide-imide is 0.42 or more.
    Type: Application
    Filed: November 22, 2022
    Publication date: June 1, 2023
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumihiro SUZUKI, Fumiya SHINODA, Hidetaka HAYASHI, Naoharu UEDA, Takuhito TSUTSUI
  • Publication number: 20230108681
    Abstract: A turbo fluid machine includes a rotary shaft configured to rotate in one rotational direction, and a thrust foil bearing that includes: a plurality of bump foils each having a corrugated shape and a plurality of top foils each having a bearing surface that faces a thrust collar. Each bump foil is divided into an outer peripheral foil and an inner peripheral foil in a radial direction of the rotary shaft. Ridges on the outer peripheral foil are inclined in the other rotational direction of the rotary shaft while extending from an edge of the outer peripheral foil adjacent to an inner peripheral side toward an outer peripheral side, and the ridges on the inner peripheral foil are inclined in the other rotational direction while extending from an edge of the inner peripheral foil adjacent to the outer peripheral side toward the inner peripheral side.
    Type: Application
    Filed: September 29, 2022
    Publication date: April 6, 2023
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI, Ryo UMEYAMA
  • Patent number: 11598371
    Abstract: A fluid machine includes a rotating body, an operation body rotated integrally with the rotating body, a housing, hydrodynamic plain bearings rotatably supporting the rotating body relative to the housing, and a cooling passage arranged in the housing. The hydrodynamic plain bearings each include a resin coating layer at a portion that is opposed to the rotating body. The hydrodynamic plain bearings include at least one combination of hydrodynamic plain bearings. Each combination includes an upstream hydrodynamic plain bearing and a downstream hydrodynamic plain bearing located at different positions in a direction in which the fluid flows through the cooling passage. The coating layer of the upstream hydrodynamic plain bearing has a lower hardness than the coating layer of the downstream hydrodynamic plain bearing.
    Type: Grant
    Filed: February 17, 2022
    Date of Patent: March 7, 2023
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya Shinoda, Fumihiro Suzuki
  • Patent number: 11598221
    Abstract: A turbo fluid machine includes a rotary shaft configured to rotate in one rotational direction, and a radial foil bearing. The radial foil bearing includes: a bump foil formed of an elastic thin plate having a corrugated shape. The bump foil is divided into first and second foil portions located respectively on one side and on the other side in an axial direction of the rotary shaft. Ridges on the first foil portion are inclined in the other rotational direction of the rotary shaft while extending from an edge of the first foil portion adjacent to the other side toward the one side in the axial direction. The ridges on the second foil portion are inclined in the other rotational direction of the rotary shaft while extending from an edge of the second foil portion adjacent to the one side toward the other side in the axial direction.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: March 7, 2023
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya Shinoda, Fumihiro Suzuki, Ryo Umeyama
  • Publication number: 20220275834
    Abstract: A fluid machine includes a rotating body, an operation body rotated integrally with the rotating body, a housing, hydrodynamic plain bearings rotatably supporting the rotating body relative to the housing, and a cooling passage arranged in the housing. The hydrodynamic plain bearings each include a resin coating layer at a portion that is opposed to the rotating body. The hydrodynamic plain bearings include at least one combination of hydrodynamic plain bearings. Each combination includes an upstream hydrodynamic plain bearing and a downstream hydrodynamic plain bearing located at different positions in a direction in which the fluid flows through the cooling passage. The coating layer of the upstream hydrodynamic plain bearing has a lower hardness than the coating layer of the downstream hydrodynamic plain bearing.
    Type: Application
    Filed: February 17, 2022
    Publication date: September 1, 2022
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya SHINODA, Fumihiro SUZUKI
  • Patent number: 11401936
    Abstract: A motor-driven Roots pump includes a housing, a drive shaft and a driven shaft that have axial lines parallel with each other, and a gear chamber. The housing includes a first partition that has a first defining surface, a second partition having a second defining surface, and a relief recess. An addendum circle of the drive gear and an addendum circle of the driven gear intersect with each other at a first intersection point. A plane that includes both the axial lines is defined as an imaginary plane. The first intersection point is located on a side of the imaginary plane on which the drive gear and the driven gear start meshing with each other. An opening of the relief recess is opposed to the first intersection point and is arranged in a region on a side of the imaginary plane on which the first intersection point is located.
    Type: Grant
    Filed: July 16, 2020
    Date of Patent: August 2, 2022
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Fumiya Shinoda, Daisuke Masaki, Takayuki Hirano, Shintaro Kashiwa, Naoki Takani
  • Patent number: 11353021
    Abstract: A housing unit of a Roots pump includes a rotor housing, which includes a peripheral wall, and a cover member, which closes an opening of the rotor housing. At least one of a mating surface of the peripheral wall or a mating surface of the cover member includes an annular first groove accommodating a seal member. The rotor housing includes a bulging portion including a second groove. The seal member incudes first projections, which project from an annular seal body, and a second projection, which projects further radially inward from the seal body than the first projections. Each first projection includes a distal end that contacts a side surface on a radially inner side or on a radially outer side of the first groove. The second projection is arranged in the second groove to determine the position of the seal body in the first groove.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: June 7, 2022
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NOK CORPORATION
    Inventors: Fumiya Shinoda, Daisuke Masaki, Takayuki Hirano, Shintaro Kashiwa, Naoki Takani, Yohei Miki
  • Patent number: 11293437
    Abstract: A seal member includes pushing projections that project from a seal body toward at a groove inner-side circumferential surface and are arranged at intervals in a circumferential direction of the seal body. The pushing projections push the seal body against the groove inner-side circumferential surface and a groove outer-side circumferential surface between the groove inner-side circumferential surface and the groove outer-side circumferential surface. This reduces the gap between the groove outer-side circumferential surface and the seal member in the seal accommodating groove. Thus, salt water is unlikely to collect in the gap between the groove outer-side circumferential surface of the seal accommodating groove and the seal member. This improves the corrosion resistance of the housing and the seal member.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: April 5, 2022
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NOK CORPORATION
    Inventors: Fumiya Shinoda, Takayuki Hirano, Daisuke Masaki, Shintaro Kashiwa, Naoki Takani, Takahiro Kato, Yohei Miki
  • Publication number: 20210340979
    Abstract: A housing unit of a Roots pump includes a rotor housing, which includes a peripheral wall, and a cover member, which closes an opening of the rotor housing. At least one of a mating surface of the peripheral wall or a mating surface of the cover member includes an annular first groove accommodating a seal member. The rotor housing includes a bulging portion including a second groove. The seal member incudes first projections, which project from an annular seal body, and a second projection, which projects further radially inward from the seal body than the first projections. Each first projection includes a distal end that contacts a side surface on a radially inner side or on a radially outer side of the first groove. The second projection is arranged in the second groove to determine the position of the seal body in the first groove.
    Type: Application
    Filed: April 27, 2021
    Publication date: November 4, 2021
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NOK CORPORATION
    Inventors: Fumiya SHINODA, Daisuke MASAKI, Takayuki HIRANO, Shintaro KASHIWA, Naoki TAKANI, Yohei MIKI