Patents by Inventor Fumiyuki Shimizu

Fumiyuki Shimizu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9561543
    Abstract: A method for manufacturing metal powder includes: melting at least a portion of a metal starting material in a reaction vessel by utilizing plasma so as to form molten metal; evaporating the molten metal so as to produce a metal vapor; and transferring the metal vapor from the reaction vessel to a cooling tube together with a carrier gas supplied into the reaction vessel so as to cool the metal vapor, and condensing the metal vapor in the cooling tube, thereby producing metal powder. The method further includes supplying an oxygen gas into the reaction vessel.
    Type: Grant
    Filed: April 10, 2013
    Date of Patent: February 7, 2017
    Assignee: SHOEI CHEMICAL INC.
    Inventors: Fumiyuki Shimizu, Masayuki Maekawa, Tomotaka Nishikawa
  • Patent number: 9375789
    Abstract: A plasma device for production of metal powder includes a reaction vessel, a plasma torch, a carrier gas supply unit and a cooling tube. A metal starting material is supplied to the vessel. The torch produces plasma between the torch and the metal starting material to evaporate the metal starting material and produce a metal vapor. The supply unit supplies into the vessel a carrier gas for carrying the metal vapor. The cooling tube is provided with indirect and direct cooling sections and cools the metal vapor transferred from the vessel to produce the metal powder. The metal vapor and/or the metal powder are indirectly cooled in the indirect cooling section and directly cooled in the direct cooling section. A projection and/or a recess are disposed at least on a part of an inner wall of the indirect cooling section.
    Type: Grant
    Filed: November 8, 2012
    Date of Patent: June 28, 2016
    Assignee: SHOEI CHEMICAL INC.
    Inventors: Fumiyuki Shimizu, Masayuki Maekawa, Shusaku Kawaguchi
  • Publication number: 20150101454
    Abstract: A method for manufacturing metal powder includes: melting at least a portion of a metal starting material in a reaction vessel by utilizing plasma so as to form molten metal; evaporating the molten metal so as to produce a metal vapor; and transferring the metal vapor from the reaction vessel to a cooling tube together with a carrier gas supplied into the reaction vessel so as to cool the metal vapor, and condensing the metal vapor in the cooling tube, thereby producing metal powder. The method further includes supplying an oxygen gas into the reaction vessel.
    Type: Application
    Filed: April 10, 2013
    Publication date: April 16, 2015
    Inventors: Fumiyuki Shimizu, Masayuki Maekawa, Tomotaka Nishikawa
  • Publication number: 20140319712
    Abstract: A plasma device for production of metal powder includes a reaction vessel, a plasma torch, a carrier gas supply unit and a cooling tube. A metal starting material is supplied to the vessel. The torch produces plasma between the torch and the metal starting material to evaporate the metal starting material and produce a metal vapor. The supply unit supplies into the vessel a carrier gas for carrying the metal vapor. The cooling tube is provided with indirect and direct cooling sections and cools the metal vapor transferred from the vessel to produce the metal powder. The metal vapor and/or the metal powder are indirectly cooled in the indirect cooling section and directly cooled in the direct cooling section. A projection and/or a recess are disposed at least on a part of an inner wall of the indirect cooling section.
    Type: Application
    Filed: November 8, 2012
    Publication date: October 30, 2014
    Applicant: Shoei Chemicals Inc.
    Inventors: Fumiyuki Shimizu, Masayuki Maekawa, Shusaku Kawaguchi
  • Patent number: 6060165
    Abstract: A metal powder having a vitreous thin layer on at least a part of the surface thereof wherein the amount of the vitreous thin layer is preferably 0.01 to 50% by weight based on the metal powder without the vitreous thin layer. The metal powder is prepared by a process comprising the steps of: bringing a solution comprising a heat-decomposable metal compound to fine droplets; and heating the droplets to a temperature above the decomposition temperature of the metal compound, wherein a precursor of an oxide, heat-decomposable to produce a vitreous material which, together with the metal, does not form a solid solution, is added to the solution and the vitreous material is deposited, upon the heating, in the vicinity of the surface of the metal powder. The powder is useful for the preparation of a thick film paste used in a multilayer ceramic electronic component or substrate, since it has an excellent oxidation resistance during storage, in a conductor paste, and during firing of the paste.
    Type: Grant
    Filed: September 23, 1997
    Date of Patent: May 9, 2000
    Assignee: Shoei Chemical Inc.
    Inventors: Eiichi Asada, Yuji Akimoto, Fumiyuki Shimizu, Kazuro Nagashima
  • Patent number: 5804520
    Abstract: A crystallized glass for a substrate of an information-recording disk, which has been obtained by melting a glass forming material consisting essentially of, in wt. % as oxide, 55 to 85% of SiO.sub.2, 5 to 20% of Li.sub.2 O, 0 to 10% of K.sub.2 O+Na.sub.2 O, 0 to 10% of MgO, 0 to 20% of CaO, 0 to 10% of SrO, 0 to 10% of BaO, 0 to 10% of ZnO, 0 to 10% of Al.sub.2 O.sub.3, 0 to 15% of B.sub.2 O.sub.3, 0 to 6% of P.sub.2 O.sub.5, 0 to 3% of TiO.sub.2, 0 to 3% of ZrO.sub.2, 0 to 3% of SnO.sub.2 and 0 to 1% of As.sub.2 O.sub.3 +Sb.sub.2 O.sub.3, 0.1 to 10 wt. % of F and 0.1 to 20 wt. % of Cl, molding, vitrifying and crystallizing the material, and which contains at least 0.05% by weight of chlorine after crystallization. The glass forming material may further contain 0 to 10% of Fe.sub.2 O.sub.3, 0 to 10% of Cr.sub.2 O.sub.3, 0 to 10% of NiO, 0 to 10% of V.sub.2 O.sub.5, 0 to 10% of CuO, 0 to 10% of MnO.sub.2, 0 to 10% of MoO.sub.3, the total of Fe.sub.2 O.sub.3 +Cr.sub.2 O.sub.3 +NiO+V.sub.2 O.sub.5 +CuO+MnO.sub.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: September 8, 1998
    Assignee: Sec Inc.
    Inventors: Kenji Morinaga, Yuji Akimoto, Fumiyuki Shimizu, Mineto Iwasaki, Naoto Shindo
  • Patent number: 5224534
    Abstract: There is provided a method of producing a refractory metal or refractory metal-based alloy material by electron beam cold hearth remelting which comprises melting and casting a meltable electrode, characterized in that the electrode used for electron beam cold hearth remelting is made by enveloping a material of refractory metal or refractory metal-based alloy to be melted with an enclosure formed from a metallic material having a higher vapor pressure than said particular refractory metal or from a metallic material which includes component or components having a higher vapor pressure than said particular refractory metal. The evaporation loss of the alloy component or components of the refractory metal-based alloy is compensated for with said metallic material or component(s) of the enclosure or otherwise any metallic material or component(s) of the enclosure provides at least a partial addition of the alloy component or components of the refractory metal-based alloy.
    Type: Grant
    Filed: September 17, 1991
    Date of Patent: July 6, 1993
    Assignee: Nippon Mining and Metals Company, Limited
    Inventors: Fumiyuki Shimizu, Toshiaki Kawata, Masayasu Ito, Takeshi Akazawa