Patents by Inventor Fuyuki Ito

Fuyuki Ito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240141953
    Abstract: An internal pore of a sintered metal bearing 8 is impregnated with a lubricating fluid, and a radial dynamic pressure generation portion 8a1 is formed on an inner peripheral surface 8a. An axial dimension L is 4.8 nm or less, a thickness dimension t is 0.5 mm or more and 1.5 nm or less, and a ratio L/D2 of the axial dimension L to an outer diameter dimension D2 is 0.24 or more and 0.6 or less.
    Type: Application
    Filed: February 21, 2022
    Publication date: May 2, 2024
    Inventors: Shinji KOMATSUBARA, Fuyuki ITO, Toshiaki NIWA
  • Patent number: 11428266
    Abstract: Provided is a slide bearing (bearing sleeve (8)), comprising an oxidized green compact in which particles (11) of metal powder are bonded to each other by an oxide film (12) formed on surfaces of the particles (11). The oxidized green compact has a bearing surface (A, B) configured to slide, through intermediation of a lubricating film, relative to a mating member (shaft member (2)) to be supported. The bearing surface (A, B) has a large number of opening portions (13a), and the large number of opening portions (13a) and inner pores (13b) are interrupted in communication therebetween by the oxide film (12).
    Type: Grant
    Filed: September 4, 2017
    Date of Patent: August 30, 2022
    Assignee: NTN CORPORATION
    Inventors: Takao Arai, Fuyuki Ito, Tetsuya Kurimura, Shinji Komatsubara, Katsuo Shibahara, Kazuyoshi Harada
  • Patent number: 11358865
    Abstract: Provided is a spherical aluminum nitride powder having a particle shape that is closer to sphericity. The spherical aluminum nitride powder according to the present invention, which contains a main component comprising AlN and a side component comprising a rare earth compound, is characterized in that at least 70% of particles in the powder have an outer peripheral shape having neither an angular edge part nor an uneven part in the plane projection image of individual particles.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: June 14, 2022
    Assignee: MARUWA CO., LTD.
    Inventors: Fuyuki Ito, Daisuke Kato, Mitsutaka Takahashi
  • Publication number: 20210285491
    Abstract: Provided is a slide bearing (bearing sleeve (8)), comprising an oxidized green compact in which particles (11) of metal powder are bonded to each other by an oxide film (12) formed on surfaces of the particles (11). The oxidized green compact has a bearing surface (A, B) configured to slide, through intermediation of a lubricating film, relative to a mating member (shaft member (2)) to be supported. The bearing surface (A, B) has a large number of opening portions (13a), and the large number of opening portions (13a) and inner pores (13b) are interrupted in communication therebetween by the oxide film (12).
    Type: Application
    Filed: September 4, 2017
    Publication date: September 16, 2021
    Inventors: Takao ARAI, Fuyuki ITO, Tetsuya KURIMURA, Shinji KOMATSUBARA, Katsuo SHIBAHARA, Kazuyoshi HARADA
  • Publication number: 20210246024
    Abstract: Provided is a spherical aluminum nitride powder having a particle shape that is closer to sphericity. The spherical aluminum nitride powder according to the present invention, which contains a main component comprising AlN and a side component comprising a rare earth compound, is characterized in that at least 70% of particles in the powder have an outer peripheral shape having neither an angular edge part nor an uneven part in the plane projection image of individual particles.
    Type: Application
    Filed: August 5, 2019
    Publication date: August 12, 2021
    Inventors: Fuyuki ITO, Daisuke KATO, Mitsutaka TAKAHASHI
  • Patent number: 10167899
    Abstract: A sintered bearing (1) of the present invention includes: an inner layer (2) and an outer layer (3) each made of sintered metal and formed into a cylindrical shape; and a radial dynamic pressure generating portion (dynamic pressure grooves 1a1 and 1a2) die-formed in an inner peripheral surface of the inner layer (2), in which the outer layer (3) has compressive yield strength higher than compressive yield strength of the inner layer (2).
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: January 1, 2019
    Assignee: NTN CORPORATION
    Inventor: Fuyuki Ito
  • Patent number: 10145412
    Abstract: Provided is a fluid dynamic bearing device (1), including: a bearing sleeve (8) made of sintered metal; a rotary member (2) including a shaft portion (21) and a hub portion (23); and first and second thrust bearing portions (T1, T2) that form thrust bearing gaps respectively on an upper end surface (8b) and a lower end surface (8c) of the bearing sleeve (8) along with rotation of the rotary member (2). At least an outer peripheral surface of the bearing sleeve (8) is subjected to pore sealing treatment. A sealing gap (S) for retaining an oil surface of lubricating oil is made along a tapered outer peripheral surface (8d1) of the bearing sleeve (8). A lid member (10) having a bottomed cylindrical shape being fixed to an outer periphery of a lower end of the bearing sleeve (8).
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: December 4, 2018
    Assignee: NTN CORPORATION
    Inventors: Takao Arai, Fuyuki Ito, Mikihisa Fujiwara
  • Patent number: 9989092
    Abstract: A sintered bearing includes a sintered metal formed by using a metal powder mixture containing copper powder and iron powder. The metal powder mixture contains 80 wt % or more of particles having an average particle diameter of less than 45 ?m. The copper powder contains electrolytic copper powder. The electrolytic copper powder contains 40 number % or more of particles having a circularity of 0.64 or more.
    Type: Grant
    Filed: June 25, 2014
    Date of Patent: June 5, 2018
    Assignee: NTN CORPORATION
    Inventors: Tetsuya Kurimura, Fuyuki Ito, Shinji Komatsubara, Tadahiro Uchiyama
  • Publication number: 20170023059
    Abstract: A sintered bearing (1) of the present invention includes: an inner layer (2) and an outer layer (3) each made of sintered metal and formed into a cylindrical shape; and a radial dynamic pressure generating portion (dynamic pressure grooves 1a1 and 1a2) die-formed in an inner peripheral surface of the inner layer (2), in which the outer layer (3) has compressive yield strength higher than compressive yield strength of the inner layer (2).
    Type: Application
    Filed: March 4, 2015
    Publication date: January 26, 2017
    Inventor: Fuyuki ITO
  • Publication number: 20160305473
    Abstract: Provided is a fluid dynamic bearing device (1), including: a bearing sleeve (8) made of sintered metal; a rotary member (2) including a shaft portion (21) and a hub portion (23); and first and second thrust bearing portions (T1, T2) that form thrust bearing gaps respectively on an upper end surface (8b) and a lower end surface (8c) of the bearing sleeve (8) along with rotation of the rotary member (2). At least an outer peripheral surface of the bearing sleeve (8) is subjected to pore sealing treatment. A sealing gap (S) for retaining an oil surface of lubricating oil is made along a tapered outer peripheral surface (8d1) of the bearing sleeve (8). A lid member (10) having a bottomed cylindrical shape being fixed to an outer periphery of a lower end of the bearing sleeve (8).
    Type: Application
    Filed: December 5, 2014
    Publication date: October 20, 2016
    Applicant: NTN CORPORATION
    Inventors: Takao ARAI, Fuyuki ITO, Mikihisa FUJIWARA
  • Publication number: 20160138651
    Abstract: A sintered bearing includes a sintered metal formed by using a metal powder mixture containing copper powder and iron powder. The metal powder mixture contains 80 wt % or more of particles having an average particle diameter of less than 45 ?m. The copper powder contains electrolytic copper powder. The electrolytic copper powder contains 40 number % or more of particles having a circularity of 0.64 or more.
    Type: Application
    Filed: June 25, 2014
    Publication date: May 19, 2016
    Inventors: Tetsuya KURIMURA, Fuyuki ITO, Shinji KOMATSUBARA, Tadahiro UCHIYAMA
  • Patent number: 9316253
    Abstract: A maximum diameter (d) of each of surface openings formed in a bearing surface through melting of Sn metal powder as a binder is set within a range of 0 ?m<d?25 ?m. In order to attain the range, binder metal powder having a maximum particle diameter of 25 ?m or less is used.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: April 19, 2016
    Assignee: NTN CORPORATION
    Inventors: Kazuo Okamura, Fuyuki Ito
  • Patent number: 9200670
    Abstract: With use of a fine copper-based powder, specifically a copper-based powder that contains particles each having a diameter of 45 ?m or less by 80 weight % or more, an air permeability can be significantly reduced. When this copper-based powder is used, a sintered metal can be easily formed to contain copper by 40% or less (contain iron by 60% or more) to enhance abrasion resistance, and to have an oil permeability of 1.00 g/10 min or less to increase an oil film formation rate.
    Type: Grant
    Filed: September 2, 2011
    Date of Patent: December 1, 2015
    Assignee: NTN CORPORATION
    Inventors: Fuyuki Ito, Natsuhiko Mori
  • Patent number: 8992658
    Abstract: A sintered metal bearing is obtained by compression-molding of a raw-material powder containing at least a Cu powder, an SUS powder, and a pure Fe powder and thereafter sintering a compression-molded body at a predetermined temperature.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: March 31, 2015
    Assignee: NTN Corporation
    Inventors: Fuyuki Ito, Kazuo Okamura, Kenji Hibi
  • Publication number: 20150043844
    Abstract: Provided is a sintered metal bearing, which is formed of raw material powder containing copper-based powder and iron-based powder as main components, the sintered metal bearing including a radial bearing surface along an inner periphery thereof. The copper-based powder includes fine copper powder exhibiting a particle size distribution in which a ratio of particles with a diameter of less than 45 ?m is 80 wt % or more, the fine copper powder occupying one-third or more of a whole of the copper-based powder in terms of a weight ratio. A compressed body formed by compressing the raw material powder is sintered at 900° C. or more to 1,000° C. or less.
    Type: Application
    Filed: March 18, 2013
    Publication date: February 12, 2015
    Applicant: NTN CORPORATION
    Inventors: Masaharu Hori, Hiroshi Akai, Tetsuya Kurimura, Fuyuki Ito
  • Patent number: 8876385
    Abstract: A sintered metal bearing member is provided that includes radial bearing surfaces arranged at two regions spaced apart from each other in an axial direction on an inner peripheral surface. The bearing member includes radial dynamic pressure generating portions in contact with the radial bearing surfaces. The radial dynamic pressure generating portions are formed on the radial bearing surfaces. The bearing member includes a thrust bearing surface arranged on at least one of the end surfaces and a thrust dynamic pressure generating portion for generating a dynamic pressure in the lubricating oil in contact with the thrust bearing surface. The thrust dynamic pressure generating portion is formed on the thrust bearing surface. The bearing member includes a middle relief portion arranged between the radial bearing surfaces in the axial direction. The middle relief portion has a larger diameter than the radial bearing surfaces.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: November 4, 2014
    Assignee: NTN Corporation
    Inventors: Kazuyoshi Harada, Kimihiko Bito, Fuyuki Ito
  • Publication number: 20130182979
    Abstract: With use of a fine copper-based powder, specifically a copper-based powder that contains particles each having a diameter of 45 ?m or less by 80 weight % or more, an air permeability can be significantly reduced. When this copper-based powder is used, a sintered metal can be easily formed to contain copper by 40% or less (contain iron by 60% or more) to enhance abrasion resistance, and to have an oil permeability of 1.00 g/10 min or less to increase an oil film formation rate.
    Type: Application
    Filed: September 2, 2011
    Publication date: July 18, 2013
    Applicant: NTN CORPORATION
    Inventors: Fuyuki Ito, Natsuhiko Mori
  • Publication number: 20130071054
    Abstract: When a bearing member (bearing sleeve (8)) is formed of a sintered metal comprising a middle relief portion (E), a lubricating oil can be impregnated and retained in inner pores of the sintered metal. Thus, when the lubricating oil in a middle relief space (E0) is drawn into a radial bearing gap side and lubricating oil pressure in the middle relief space (E0) decreases, the lubricating oil impregnated in the inner pores of the bearing sleeve (8) is drawn out from surface pores of the middle relief portion (E) and supplied into the middle relief space (E0). Thus, generation of negative pressure is prevented.
    Type: Application
    Filed: April 21, 2011
    Publication date: March 21, 2013
    Applicant: NTN CORPORATION
    Inventors: Kazuyoshi Harada, Kimihiko Bito, Fuyuki Ito
  • Patent number: 8256962
    Abstract: The present invention aims to achieve a reduction in cost for a fluid dynamic bearing device. The fluid dynamic bearing device supports a shaft member (2) radially in a non-contact fashion by a dynamic pressure action generated in a radial bearing gap between an outer peripheral surface of the shaft member (2) and an inner peripheral surface (7a) of a bearing member (7), and is composed of the shaft member (2), the bearing member (7), a cover member (8), and a seal member (9). The shaft member (2) is inserted into an inner periphery of the bearing member (7), and an opening at a lower end thereof is sealed by the cover member (8). The seal member (9) is attached to an opening at an upper end of the bearing member (7), forming a seal space (S) between itself and the outer peripheral surface of the shaft member (2). Dynamic pressure grooves (G) of radial bearing portions (R1 and R2) are formed in an inner peripheral surface (7a) of the bearing member (7) by molding.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: September 4, 2012
    Assignee: NTN Corporation
    Inventors: Kenji Ito, Isao Komori, Fuminori Satoji, Fuyuki Ito, Yoshiharu Inazuka
  • Publication number: 20120170880
    Abstract: A density of a bearing sleeve made of a sintered metal is set within a range of from 80% to 95% with respect to a true density, and a Young's modulus of the bearing sleeve is set to be equal to or more than 70 GPa. When the density of the bearing sleeve is increased and also the Young's modulus thereof is set to be equal to or more than 70 GPa in this manner, dimensional variation of an inner peripheral surface of the bearing sleeve can be suppressed to be equal to or less than 0.5 ?m when a shaft member having an outer diameter of from 2 mm to 4 mm is to be supported.
    Type: Application
    Filed: August 31, 2010
    Publication date: July 5, 2012
    Applicant: NTN CORPORATION
    Inventors: Fuyuki Ito, Kazuo Okamura, Fuminori Satoji